ALLISON TRANSMISSION 3000 & 4000 SERIES GEARBOX WORKSHOP SERVICE MANUAL




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



MODELS COVERED:
3000 SERIES FAMILIES
3000 EVS 3500 EVS
3000 HS 3500 HS
3000 MH 3500 MH
3000 PTS 3500 PTS
3000 RDS 3500 RDS
3000 SP 3200 SP 3500 SP 3700 SP
3000 TRV 3200 TRV
MD 3060 MD 3066 MD 3560 MD 3070PT
MD 3060P MD 3066P MD 3560P
MD 3060R MD 3066R MD 3560R
MD 3060PR MD 3066PR MD 3560PR
B 300 B 400
B 300P B 400P
B 300R B 400R
B 300PR B 400PR
T 250 T 310
T 255 T 325
T 260 T 350
T 265 T 375
T 270
T 280



MODELS COVERED:
4000 SERIES FAMILIES
WTEC II AND WTEC III CONTROLS
4000 EVS 4500 EVS 4700 EVS 4800 EVS B 500
4000 HS 4500 HS 4700 RDS 4800 SP
4000 MH 4500 SP 4700 SP
4000 RDS 4500 TRV
4000 SP
4000 TRV
HD 4060 HD 4560 HD 4070 HD 4076 B 500P
HD 4060P HD 4560P HD 4070P B 500R
HD 4060R HD 4560R HD 4070R B 500PR
HD 4060PR HD 4560PR HD 4070PR T 425
T 450



CONTENTS:
GENERAL INFORMATION
SUPPLEMENTARY INFORMATION
DIAGNOSIS
RESTORING TRANSMISSIONTO SERVICE
SPECIFICATIONS AND DATA
PREVENTIVE MAINTENANCE
OVERHAUL INFORMATION
TOOLS AND EQUIPMENT
CLEANING AND INSPECTION
ASSEMBLY PROCEDURES
REMOVING (OR INSTALLING)TRANSMISSION
SPRING SPECIFICATIONS
TORQUE SPECIFICATIONS
TRANSMISSION DISASSEMBLY
MODULE REBUILD
WIRING HARNESS ASSEMBLY
OIL PAN AND SUCTION FILTER
CONVERTER HOUSING
CLUTCH SYSTEM
MAIN PUMP ASSEMBLY
FRONT SUPPORT ASSEMBLY
ROTATING CLUTCH MODULE
MAIN HOUSING ASSEMBLY
RING GEAR AND CLUTCH COMPONENT INSPECTIONS
MAIN SHAFT INSPECTION
PLANETARY MODULE
REAR COVER ASSEMBLY
OUTPUT YOKE INSPECTION
CONTROL VALVE MODULE
TRANSMISSION ASSEMBLY
WEAR LIMITS AND SPRING DATA




This is a very comprehensive TRANSMISSION workshop manual (DOWNLOAD in PDF format) for ALLISON transmissions as specified above. This manual is used by service technicians for the purpose of correct service and maintenance on ALLISON transmissions. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.