Aprilia Atlantic 500 2004 Workshop Repair Service Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Year:
2004
Codes
Engine Code:
M360
👋 Introduction
Market Position
Segment:
Maxi-scooter
Purpose:
Designed for comfortable urban commuting and longer-distance touring
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing
Key Features
Engine Type:
Liquid-cooled, four-stroke, single-cylinder with 4 valves, DOHC
Transmission:
Automatic Continuously Variable Transmission (CVT)
Chassis:
Steel frame with advanced suspension for stability and comfort
📋 Manual Details
Coverage Areas
Engine:
All engine variants
Trim:
All trim levels
Transmission:
All transmission types
Page Count
Total Pages:
N/A (PDF download)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system
Fuel System:
Fuel injection system, fuel pump, fuel injectors, fuel tank, fuel lines, emissions control
Transmission Drivetrain:
Automatic transmission (CVT), clutch operation, final drive, gearbox internal components
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, starter motor, sensors, ECU diagnostics
Chassis Suspension:
Front fork, rear shock absorber, swingarm, steering system, wheel bearings
Brakes:
Hydraulic brake system, front and rear brake calipers, master cylinders, brake lines, ABS (if applicable)
Bodywork Frame:
Body panels, fairings, seat, frame, luggage compartment
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation, electrical troubleshooting guides
Repair:
Detailed step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Complete procedures for component removal, disassembly, inspection, and reassembly
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical parameters
Technical Depth
Depth:
Comprehensive, from basic routine maintenance to advanced engine rebuilding and electrical diagnostics
📊 Manual Specifications
File Format
Searchable Text:
Likely searchable due to PDF format
Readability:
Designed for clarity and ease of use by technicians and advanced DIY enthusiasts
Print Quality
Quality:
High-resolution digital format suitable for printing specific sections
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, 4-valve, DOHC
Displacement:
460 cc (approx.)
Bore X Stroke:
92 mm x 69 mm (typical for this engine family)
Compression Ratio:
10.5:1 (approx.)
Performance
Horsepower:
~33-35 HP at ~7000 RPM (estimated)
Torque:
~43-45 Nm at ~5500 RPM (estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Ignition
Ignition System:
Electronic CDI with variable ignition timing
Lubrication
Oil Type:
SAE 10W-40 API SG or higher motorcycle oil
Oil Capacity:
Approx. 1.8 - 2.0 liters (including filter)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive System:
Belt drive to rear wheel
Fluid Specifications
Transmission Fluid:
Refer to manual for specific CVT fluid (typically specialized type)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm
Width:
Approx. 780 mm
Height:
Approx. 1430 mm
Wheelbase:
Approx. 1560 mm
Weights
Dry Weight:
Approx. 200 kg
Gross Vehicle Weight:
Approx. 400 kg
Cargo
Underseat Storage:
Generous capacity for helmets and luggage
🛡️ Safety Features
Ratings
ABS:
Optional ABS available on some models/trims
Active Features
Braking System:
Dual front disc brakes, single rear disc brake; linked braking system on some variants
Lighting:
Halogen headlights, LED taillight, turn signals
Passive Features
Frame Construction:
High-strength steel tubular frame for rigidity and safety
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display with tachometer, speedometer, fuel gauge, and warning lights.
Driver Assistance
ABS:
Availability of ABS as an optional safety feature enhances braking control.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for electronic fault diagnosis.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or annually
Air Filter:
Inspect every 5,000 km, replace as needed
Spark Plug:
Replace every 10,000 km
Valve Clearance:
Check every 10,000 km
Cv Belt Replacement:
Replace every 20,000 km or as indicated by wear
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant (50% mixture with distilled water)
Brake Fluid:
DOT 4
Known Issues
Electrical Connections:
Corrosion in electrical connectors can lead to intermittent issues; regular inspection recommended.
Charging System:
Stator or regulator/rectifier failure can impact battery charging.
Cv Belt Durability:
While generally robust, excessive heat or improper tension can accelerate belt wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Development:
The Atlantic line represented Aprilia's entry into the premium maxi-scooter segment, emphasizing comfort, performance, and style.
Production
Manufacturing Location:
Primarily Italy
🏆 Awards & Recognition
Recognitions
Segment Awards:
Often praised for its comfortable ride and powerful engine within the maxi-scooter class.