Aprilia Habana Mojito 125 2003 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2003 Model Code: Habana Mojito 125 Engine Variant: 125cc 👋 Introduction Market Position Segment: Stylish urban scooter with a retro aesthetic Competitive Analysis Key Competitors: Vespa ET2, Piaggio Fly 125, Yamaha Jog RR 100 (in terms of segment and target audience) Key Features Design Philosophy: Combines classic scooter styling with modern Italian engineering Target Audience: Riders seeking a fashionable and practical urban commuter 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Secondary Coverage: Maintenance, troubleshooting, diagnostics, disassembly, assembly, specifications Page Count Estimated Pages: Hundreds (exact count not specified, but described as complete) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, diagnostics, fuel system, ignition system, lubrication system, cooling system Transmission: Clutch operation, variator system, gear reduction, maintenance Chassis: Frame, suspension (front and rear), steering, wheels, tires Brakes: Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, bleeding procedures Electrical: Wiring diagrams, lighting system, ignition system, starter motor, battery, charging system, fuses, relays, indicators, horn Bodywork: Fairings, body panels, seat, storage compartment, trim components Fuel System: Carburetor specifications, adjustments, cleaning, fuel tank, fuel lines Exhaust System: Muffler, exhaust pipes, gaskets, inspection and replacement Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug service, lubrication points Troubleshooting: Diagnostic charts, common problem identification, step-by-step troubleshooting guides Repair: Component disassembly and reassembly, part replacement, adjustments Diagnostics: Performance analysis, fault finding, electrical system testing Technical Data Updates: Includes factory-specified torque values, clearances, and tolerances Technical Depth Depth: Comprehensive (from basic maintenance to major overhaul) 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable (designed for printing sections or entirety) Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) Searchability Text Search: Likely text-searchable PDF for efficient information retrieval ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 124.6 cc Bore X Stroke: 52 mm x 58.6 mm Cooling System: Air-cooled Valve Train: SOHC, 2 valves Performance Horsepower: Approximately 10-11 HP (specific figure may vary by region and tuning) Torque: Approximately 9-10 Nm (specific figure may vary) Fuel System Carburetor: Dell'Orto PHVA 17.5 QD (typical specification, confirm in manual) Fuel Type: Unleaded gasoline Lubrication Oil Type: SAE 10W-40 API SG or higher (typical, confirm in manual) Oil Capacity: Approximately 0.8 - 1.0 Liters (confirm in manual) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Gearbox: N/A (CVT standard) Features Drive Type: Belt drive via CVT and reduction gear Transmission Fluid: N/A for CVT, belt and clutch servicing required 📐 Dimensions Exterior Length: Approx. 1870 mm (confirm in manual) Width: Approx. 700 mm (confirm in manual) Height: Approx. 1170 mm (confirm in manual) Weights Dry Weight: Approx. 107 kg (confirm in manual) Gross Vehicle Weight Rating: Not typically specified for scooters, but payload capacity is relevant Fuel Tank Capacity: Approx. 7 Liters (confirm in manual) Wheels Tires Front Tire Size: 120/70-12 (confirm in manual) Rear Tire Size: 130/70-12 (confirm in manual) Wheel Type: Alloy wheels 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically not rated by consumer safety organizations like NHTSA/Euro NCAP) Active Features Braking System: Front disc brake, Rear drum brake (or dual disc depending on specific market variant - manual will clarify) Passive Features Lighting: Headlight, tail light, brake light, turn signals Mirrors: Dual rear-view mirrors 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, fuel gauge, indicator lights. Driver Assistance Assistance Features: N/A (Focus is on basic mechanical and electrical systems). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 12 months (typical, confirm in manual) Air Filter Cleaning: Every 3,000 km or 12 months (typical, confirm in manual) Spark Plug Replacement: Every 6,000 km or 24 months (typical, confirm in manual) Belt Check And Replacement: Inspect every 6,000 km, replace as needed based on wear (confirm in manual) Fluid Specifications Brake Fluid Type: DOT 4 (typical, confirm in manual) Coolant Type: N/A (Air-cooled engine) Known Issues Common Wear Items: Brake pads, tires, CVT belt, and rollers are common wear items on scooters. Electrical Connections: Corrosion or loose connections in the electrical system can sometimes occur, particularly in damp climates. Carburetor Adjustment: Carburetors may require periodic cleaning and adjustment for optimal performance, especially with fuel quality variations. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters. Model Evolution Habana Mojito Lineage: The Habana Mojito line is known for its distinctive retro styling, drawing inspiration from classic scooters of the past. Production Production Period: The Habana Mojito was produced in various iterations from the late 1990s into the 2000s. 🏆 Awards & Recognition Recognitions Design Awards: While specific awards may not...