Aprilia Habana Mojito 125 1999-2012 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Codes Manual Product Code: Not explicitly provided, but commonly associated with internal publisher codes. 👋 Introduction Market Position Segment: Lightweight scooter, popular in urban environments for its style and maneuverability. Competitive Analysis Competitors: Competes with other 125cc scooters of its era from brands like Vespa, Piaggio, Honda, Yamaha, and Kymco, often favored for its retro styling. Key Features Design: Distinctive retro/vintage styling reminiscent of classic scooters, with a comfortable riding position and practical storage. Utility: Designed for city commuting, offering a balance of performance, fuel efficiency, and ease of use. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Engine Variants Covered: 125cc engine variants Page Count Estimated Page Count: Estimated 300-500 pages (typical for comprehensive service manuals of this era/type). Manual Type Type: Service Repair Workshop Manual Language Language: English (presumed, typical for international market manuals) Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, timing, lubrication, cooling system. Fuel System: Carburetor operation and adjustment, fuel pump, fuel lines, fuel tank. Transmission: Clutch operation, gear shifting mechanism, transmission lubrication. Electrical System: Ignition system, lighting, starting system, charging system (alternator/stator), battery, wiring diagrams, fuse/relay identification. Brakes: Front and rear brake system service (likely drum or disc depending on specific variant), hydraulic system, brake pad/shoe replacement, bleeding. Suspension Steering: Front fork service, rear shock absorber replacement, steering system maintenance, wheel bearing service. Chassis Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, footpegs. Cooling System: Radiator, coolant, thermostat (if applicable for 125cc models of this era). Exhaust System: Muffler and pipe inspection and replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustments, brake fluid checks. Troubleshooting: Diagnostic procedures for common problems, fault finding guides. Engine Repair: Complete engine disassembly, reassembly, top-end rebuilds, bottom-end overhauls. Transmission Repair: Clutch adjustment, transmission component inspection and replacement. Electrical Diagnostics: Wiring diagram interpretation, component testing, electrical fault diagnosis. Brake System Service: Brake pad/shoe replacement, caliper/cylinder service, brake fluid flush and bleed. Suspension Service: Front fork seal replacement, oil changes, rear shock absorber mounting and adjustment. Wheel Tire Service: Tire inspection and replacement, wheel balancing, spoke tensioning (if applicable). Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and component rebuilds. Includes torque specifications, clearances, and detailed diagrams. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable: Likely text-searchable for efficient information retrieval. Print Quality Quality: High-resolution scans or digitally generated documents for clarity of diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, single-cylinder, air-cooled (likely) Displacement: 125cc (approx.) Bore X Stroke: Varies by specific engine code, but typical for 125cc scooters of the period. Compression Ratio: Typically around 9.5:1 to 10.5:1 for this engine class. Performance Horsepower: Approximately 8-10 HP (at RPM range, varies by specific model and tuning). Torque: Varies, optimized for low-to-mid range torque for urban acceleration. Fuel System Carburetor: Likely a 26-28mm Keihin or similar carburetor, with specific jetting detailed in the manual. Fuel Type: Unleaded gasoline (minimum 90 octane recommended) Ignition Type: Electronic Ignition (CDI) Lubrication System: Wet sump lubrication Oil Capacity: Approx. 0.8 - 1.0 liters (refer to manual for exact specification). Oil Grade: SAE 10W-40 API SG or higher recommended, subject to ambient temperature. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Type: N/A (CVT is standard for this model) Features Drive System: Belt drive Transmission Fluid: CVT specific lubricant, replacement interval as per manual. 📐 Dimensions Exterior Length: Approx. 1850 mm (varies slightly) Width: Approx. 700 mm (varies slightly) Height: Approx. 1180 mm (varies slightly) Wheelbase: Approx. 1350 mm Weights Dry Weight: Approx. 125-130 kg Gross Vehicle Weight Rating: Approx. 275 kg (including rider and cargo) Tires Front Tire Size: 3.50-10 (typical) Rear Tire Size: 3.50-10 (typical) Wheels Wheel Type: Cast aluminum alloy (typically) Bolt Pattern: Not applicable for typical scooter wheel hub mounting. 🛡️ Safety Features Ratings Crash Test Results: Not typically rated by agencies like NHTSA or Euro NCAP for scooters of this class/era. Active Features Braking: Disc brake (front), Drum brake or Disc brake (rear, depending on variant), linked braking systems may be present. Passive Features Lighting: Headlight, taillight, turn signals, brake light for visibility. Frame Construction: Steel frame designed for stability and rider protection. 💡 Technology Features Infotainment Features: Basic instrumentation cluster (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems typical of modern vehicles. Driver Assistance Features: None (standard scooter technology). Connectivity Features: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 2,000-3,000 km or annually, whichever comes first (refer to manual for exact interval). Spark Plug Replacement: Inspect every 4,000 km, replace as needed (typically every 8,000-12,000...
CVT specific lubricant, replacement interval as per manual.
📐 Dimensions
Exterior
Length:
Approx. 1850 mm (varies slightly)
Width:
Approx. 700 mm (varies slightly)
Height:
Approx. 1180 mm (varies slightly)
Wheelbase:
Approx. 1350 mm
Weights
Dry Weight:
Approx. 125-130 kg
Gross Vehicle Weight Rating:
Approx. 275 kg (including rider and cargo)
Tires
Front Tire Size:
3.50-10 (typical)
Rear Tire Size:
3.50-10 (typical)
Wheels
Wheel Type:
Cast aluminum alloy (typically)
Bolt Pattern:
Not applicable for typical scooter wheel hub mounting.
🛡️ Safety Features
Ratings
Crash Test Results:
Not typically rated by agencies like NHTSA or Euro NCAP for scooters of this class/era.
Active Features
Braking:
Disc brake (front), Drum brake or Disc brake (rear, depending on variant), linked braking systems may be present.
Passive Features
Lighting:
Headlight, taillight, turn signals, brake light for visibility.
Frame Construction:
Steel frame designed for stability and rider protection.
💡 Technology Features
Infotainment
Features:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:
None (standard scooter technology).
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000-3,000 km or annually, whichever comes first (refer to manual for exact interval).
Spark Plug Replacement:
Inspect every 4,000 km, replace as needed (typically every 8,000-12,000 km).
Air Filter Cleaning Replacement:
Inspect every 4,000 km, clean or replace as needed.
Transmission Oil Change:
Interval varies, typically every 6,000-10,000 km for CVT lubricants.
Brake Fluid Flush Replacement:
Every 2 years or as per manual recommendation.
Valve Clearance Adjustment:
Inspect and adjust every 8,000-12,000 km (critical for performance and longevity).
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or higher.
Brake Fluid Type:
DOT 4.
Coolant Type:
Ethylene glycol based coolant (refer to manual for specific mix ratio).
Known Issues
Common Wear Items:
Wear items include brake pads/shoes, tires, drive belt (CVT), suspension bushings, and electrical connectors due to age and usage.
Carburetor Issues:
Carburetor can become gummed up if fuel sits for extended periods, leading to starting or running problems. Regular cleaning and fresh fuel are key.
Electrical Connectors:
Corrosion or loose connections on electrical components, especially the starter solenoid and stator connections, can cause starting or charging issues.
Suspension Wear:
Front fork seals can leak, and rear shock absorbers may lose damping over time, affecting ride quality.
📚 Vehicle History
Brand Heritage
Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and sports scooters.
Model Evolution
Development:
The Habana Mojito line was introduced to capture the retro styling trend in the scooter market, blending classic aesthetics with modern engineering for its time.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
Production Period:
The 125cc Habana Mojito model was produced for a significant period, encompassing the years specified.
🏆 Awards & Recognition
Recognitions
Type:
No specific awards are widely documented for this particular scooter model, but Aprilia as a brand has numerous racing and design accolades.
Ratings
Customer Satisfaction:
Generally positive for its style and reliability when properly maintained.
Certifications
Emissions:
Meets relevant emissions standards for its production period (e.g., Euro 1 or Euro 2).
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