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Aprilia Habana Mojito 50 125 150 2009 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2009 Sub Models Covered: 50, 125, 150 Codes Product Identifier: Aprilia Habana Mojito 50 125 150 2009 Repair Service Manual PDF Download 👋 Introduction Market Position Segment: Urban scooter segment, known for stylish design and practicality. Competitive Analysis Key Competitors 2009: Piaggio Liberty, Vespa LX, Yamaha Neo's, Kymco Agility. Key Features Design Philosophy: Retro-modern styling inspired by classic scooters, particularly the Vespa aesthetic. Model Variants: Offers engine options to cater to different licensing requirements and performance needs (50cc, 125cc, 150cc). 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, maintenance, and troubleshooting information for the Aprilia Habana Mojito 2009 models. Page Count Estimated Pages: N/A (PDF format, content-driven) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair, tuning for 50cc, 125cc, and 150cc variants. Fuel System: Carburetor/fuel injection systems, fuel pump, fuel filter, fuel tank inspection and maintenance. Ignition System: Ignition coils, spark plugs, CDI unit, timing checks, troubleshooting. Cooling System: Radiator, coolant, water pump, hoses, thermostat inspection and replacement (air-cooled for 50cc, liquid-cooled for 125/150cc). Exhaust System: Exhaust pipe, muffler inspection, and replacement procedures. Transmission Drivetrain: Automatic transmission (CVT), variator, clutch, belt inspection and replacement, final drive. Brakes: Front and rear brake systems (disc/drum configurations), hydraulic lines, brake pads/shoes, caliper/cylinder overhaul, bleeding procedures. Suspension: Front fork (telescopic), rear shock absorber inspection, service, and replacement. Steering: Handlebar assembly, steering bearings, linkage inspection and adjustment. Electrical System: Wiring diagrams, lighting, battery, starter motor, charging system, switches, fuses. Bodywork Chassis: Frame inspection, body panel removal/installation, seat, fairings, plastics, luggage rack. Wheels Tires: Wheel bearing service, tire pressure checks, tire replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, brake adjustments, drive belt inspection. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon faults across all systems. Repair Rebuilds: Detailed instructions for engine rebuilds, transmission overhaul, suspension repair, and electrical component replacement. Component Inspection: Specifications and procedures for inspecting wear and tear on critical components. Wiring Diagrams: Complete electrical schematics for accurate fault finding and repair. Technical Depth Depth Level: Expert-level technical information suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Codes: Includes specific diagnostic procedures and potential error code interpretations if applicable to the model. Torque Specifications: Comprehensive list of all essential torque values for fasteners across the vehicle. Clearances Tolerances: Precise measurements for critical component clearances and wear tolerances. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Printability: Designed for high-quality printing, allowing for physical copies. Binding Type Binding Type For Print: N/A (Digital download, user chooses binding) Paper Type Paper Type For Print: N/A (Digital download, user chooses paper type) ⚙️ Engine Specifications Primary Engine Engine Type 50Cc: Air-cooled, 2-stroke, single-cylinder (specific Piaggio engine variant). Engine Type 125Cc: Liquid-cooled, 4-stroke, single-cylinder (likely Piaggio Leader engine variant). Engine Type 150Cc: Liquid-cooled, 4-stroke, single-cylinder (likely Piaggio Leader engine variant, potentially with larger bore/stroke). Performance Horsepower 50Cc: Approx. 4-5 HP (varies by market regulations) Horsepower 125Cc: Approx. 10-12 HP Horsepower 150Cc: Approx. 11-13 HP Fuel System Fuel System 50Cc: Carburetor (e.g., Dell'Orto PHVA series) Fuel System 125 150Cc: Likely Electronic Fuel Injection (EFI) for newer variants, or advanced carburetor depending on specific market engine tune. 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmission: N/A (CVT is standard for this model) Features Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Wheelbase: Approx. 1300-1350 mm (varies slightly by engine size) Seat Height: Approx. 750-770 mm Weights Dry Weight 50Cc: Approx. 100-105 kg Dry Weight 125Cc: Approx. 115-120 kg Dry Weight 150Cc: Approx. 118-123 kg 🛡️ Safety Features Ratings Safety Standards: Conforms to relevant European safety standards (e.g., EURO 3 emissions) and general motorcycle safety requirements. Active Features Braking System: Combination of front disc brake and rear drum or disc brake depending on variant. Passive Features Lighting: Headlight, taillight, turn signals, brake lights for visibility. 💡 Technology Features Infotainment Instrument Cluster: Analog/digital combination for speed, fuel level, odometer, indicator lights. Driver Assistance ABS Availability: ABS was not a standard or commonly available option on this model in 2009. Connectivity Connectivity Features: N/A (Basic scooter technology) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (refer to manual for specific interval). Air Filter Inspection: Check every 3,000 km, replace as needed or per manual schedule (e.g., 6,000-10,000 km). Drive Belt Inspection: Inspect every 5,000 km, replace typically around 10,000-15,000 km or as wear dictates. Spark Plug Replacement: Replace every 6,000-12,000 km depending on plug type. Fluid Specifications Engine Oil Type 50Cc 2T: 2-stroke engine oil, JASO FD or ISO-L-EGD compliant. Engine Oil Type 125 150Cc 4T: 4-stroke scooter engine oil, SAE 5W-40...
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Aprilia Habana Mojito 50 125 150 2009 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito
Year:
2009
Sub Models Covered:
50, 125, 150
Codes
Product Identifier:
Aprilia Habana Mojito 50 125 150 2009 Repair Service Manual PDF Download
👋 Introduction
Market Position
Segment:
Urban scooter segment, known for stylish design and practicality.
Competitive Analysis
Key Competitors 2009:
Piaggio Liberty, Vespa LX, Yamaha Neo's, Kymco Agility.
Key Features
Design Philosophy:
Retro-modern styling inspired by classic scooters, particularly the Vespa aesthetic.
Model Variants:
Offers engine options to cater to different licensing requirements and performance needs (50cc, 125cc, 150cc).
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, maintenance, and troubleshooting information for the Aprilia Habana Mojito 2009 models.
Page Count
Estimated Pages:
N/A (PDF format, content-driven)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, repair, tuning for 50cc, 125cc, and 150cc variants.
Fuel System:
Carburetor/fuel injection systems, fuel pump, fuel filter, fuel tank inspection and maintenance.
Ignition System:
Ignition coils, spark plugs, CDI unit, timing checks, troubleshooting.
Cooling System:
Radiator, coolant, water pump, hoses, thermostat inspection and replacement (air-cooled for 50cc, liquid-cooled for 125/150cc).
Exhaust System:
Exhaust pipe, muffler inspection, and replacement procedures.
Transmission Drivetrain:
Automatic transmission (CVT), variator, clutch, belt inspection and replacement, final drive.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic lines, brake pads/shoes, caliper/cylinder overhaul, bleeding procedures.
Suspension:
Front fork (telescopic), rear shock absorber inspection, service, and replacement.
Steering:
Handlebar assembly, steering bearings, linkage inspection and adjustment.
Electrical System:
Wiring diagrams, lighting, battery, starter motor, charging system, switches, fuses.
Bodywork Chassis:
Frame inspection, body panel removal/installation, seat, fairings, plastics, luggage rack.
Wheels Tires:
Wheel bearing service, tire pressure checks, tire replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, brake adjustments, drive belt inspection.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon faults across all systems.
Repair Rebuilds:
Detailed instructions for engine rebuilds, transmission overhaul, suspension repair, and electrical component replacement.
Component Inspection:
Specifications and procedures for inspecting wear and tear on critical components.
Wiring Diagrams:
Complete electrical schematics for accurate fault finding and repair.
Technical Depth
Depth Level:
Expert-level technical information suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Codes:
Includes specific diagnostic procedures and potential error code interpretations if applicable to the model.
Torque Specifications:
Comprehensive list of all essential torque values for fasteners across the vehicle.
Clearances Tolerances:
Precise measurements for critical component clearances and wear tolerances.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printability:
Designed for high-quality printing, allowing for physical copies.
Binding Type
Binding Type For Print:
N/A (Digital download, user chooses binding)
Paper Type
Paper Type For Print:
N/A (Digital download, user chooses paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type 50Cc:
Air-cooled, 2-stroke, single-cylinder (specific Piaggio engine variant).
Engine Type 125Cc:
Liquid-cooled, 4-stroke, single-cylinder (likely Piaggio Leader engine variant).
Engine Type 150Cc:
Liquid-cooled, 4-stroke, single-cylinder (likely Piaggio Leader engine variant, potentially with larger bore/stroke).
Performance
Horsepower 50Cc:
Approx. 4-5 HP (varies by market regulations)
Horsepower 125Cc:
Approx. 10-12 HP
Horsepower 150Cc:
Approx. 11-13 HP
Fuel System
Fuel System 50Cc:
Carburetor (e.g., Dell'Orto PHVA series)
Fuel System 125 150Cc:
Likely Electronic Fuel Injection (EFI) for newer variants, or advanced carburetor depending on specific market engine tune.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmission:
N/A (CVT is standard for this model)
Features
Drive Type:
Belt drive to rear wheel
📐 Dimensions
Exterior
Wheelbase:
Approx. 1300-1350 mm (varies slightly by engine size)
Seat Height:
Approx. 750-770 mm
Weights
Dry Weight 50Cc:
Approx. 100-105 kg
Dry Weight 125Cc:
Approx. 115-120 kg
Dry Weight 150Cc:
Approx. 118-123 kg
🛡️ Safety Features
Ratings
Safety Standards:
Conforms to relevant European safety standards (e.g., EURO 3 emissions) and general motorcycle safety requirements.
Active Features
Braking System:
Combination of front disc brake and rear drum or disc brake depending on variant.
Passive Features
Lighting:
Headlight, taillight, turn signals, brake lights for visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog/digital combination for speed, fuel level, odometer, indicator lights.
Driver Assistance
ABS Availability:
ABS was not a standard or commonly available option on this model in 2009.
Connectivity
Connectivity Features:
N/A (Basic scooter technology)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (refer to manual for specific interval).
Air Filter Inspection:
Check every 3,000 km, replace as needed or per manual schedule (e.g., 6,000-10,000 km).
Drive Belt Inspection:
Inspect every 5,000 km, replace typically around 10,000-15,000 km or as wear dictates.
Spark Plug Replacement:
Replace every 6,000-12,000 km depending on plug type.
Fluid Specifications
Engine Oil Type 50Cc 2T:
2-stroke engine oil, JASO FD or ISO-L-EGD compliant.
Engine Oil Type 125 150Cc 4T:
4-stroke scooter engine oil, SAE 5W-40 or 10W-40, API SG/SH/SJ/SL or higher, JASO MA/MA2 compliant.
Coolant Type 125 150Cc:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Drive belt, brake pads/shoes, tires, suspension bushings, electrical connectors (corrosion).
2 Stroke Specific Concerns:
Carbon buildup in exhaust and piston ports, correct oil/fuel mixture ratio importance.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia, an Italian manufacturer, has a long history in motorcycle racing and scooter production, known for performance and innovative design.
Model Evolution
Habana Mojito Lineage:
The Habana Mojito line is characterized by its distinctive retro styling, aiming for a blend of classic Italian scooter aesthetics with modern engineering.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia, then part of the Piaggio Group.
🏆 Awards & Recognition
Recognitions
Design Awards:
Often praised for its distinctive retro styling and aesthetic appeal within the scooter market.
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