Aprilia Habana Mojito 50 125 150 2003 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Year: 2003 Engine Variants: 50cc, 125cc, 150cc Codes Manual Product Code: Likely internal sales code, not explicitly provided 👋 Introduction Market Position Segment: Stylish urban scooter, targeting riders looking for a fashionable and practical mode of transport. Competitive Analysis Competitors: Competes with other 50cc, 125cc, and 150cc scooters from brands like Vespa, Kymco, Yamaha, and Honda, offering a distinct Italian design flair. Key Features Design Philosophy: Retro-modern styling, chrome accents, and distinctive 'Habana'/'Mojito' branding emphasize a vintage aesthetic with modern performance. Target Audience: Young riders, urban commuters, and style-conscious individuals seeking an enjoyable and efficient riding experience. 📋 Manual Details Coverage Areas Coverage Scope: Complete official factory service and repair Page Count Estimated Pages: Hundreds (specific number not provided, characteristic of factory manuals) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed based on product description and target market) Format Format: Download PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and reassembly of all engine components, including cylinder, piston, crankshaft, connecting rod, valves, and timing (where applicable). Fuel System: Carburetor tuning, fuel pump operation, fuel tank inspection, fuel lines, and associated components for all engine variants. Ignition System: Spark plug specifications, ignition coil testing, CDI unit diagnosis, and stator coil testing. Cooling System: For liquid-cooled variants (likely 125/150), details on radiator, coolant pump, thermostat, and coolant flow. Transmission Drivetrain: Automatic transmission (CVT) operation, variator inspection, clutch service, and final drive maintenance. Brakes: Front and rear brake system overhaul, hydraulic fluid specifications, pad replacement, caliper service, and master cylinder maintenance. Suspension: Front fork disassembly, oil level and type specifications, rear shock absorber servicing, and linkage inspection. Electrical System: Wiring diagrams, component testing (battery, starter, lighting, horn), fuse box layout, and switch diagnostics. Chassis Frame: Frame inspection, steering head bearing service, and general chassis component tightening specifications. Bodywork Panels: Removal and installation procedures for all body panels, fairings, seat, and other cosmetic components. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain lubrication (if applicable), and general inspection points. Troubleshooting Diagnostics: Systematic diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues. Component Rebuilds: Detailed steps for overhauling the engine, transmission, carburetor, and brake systems. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, from basic rider maintenance to full engine rebuilds and complex electrical diagnostics, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format Details: Digital PDF, typically optimized for digital viewing and printing. Searchable text is a common feature of quality PDF manuals. Print Quality Print Recommendation: High-resolution graphics and clear text, suitable for printing individual sections or the entire manual. Recommended for printing on standard A4 or Letter size paper. Binding Type Binding Suggestion: For printed versions, spiral binding or a three-ring binder is ideal for ease of use during repairs. Paper Type Paper Recommendation: Standard copy paper is suitable for printing. For durability in a workshop environment, consider heavier stock paper. ⚙️ Engine Specifications Primary Engine 50Cc Type: Two-stroke, single-cylinder, air-cooled (typically Piaggio Hi-Per 2 engine) Displacement: Approx. 49.3 cc Primary Engine 125Cc Type: Four-stroke, single-cylinder, air-cooled (typically Piaggio LEADER engine) Displacement: Approx. 124 cc Primary Engine 150Cc Type: Four-stroke, single-cylinder, air-cooled (typically Piaggio LEADER engine) Displacement: Approx. 150 cc Performance 50Cc Horsepower: Approx. 5-6 HP (varies by market and emissions regulations) Performance 125Cc Horsepower: Approx. 10-12 HP (varies by market and emissions regulations) Performance 150Cc Horsepower: Approx. 12-14 HP (varies by market and emissions regulations) Fuel System 50Cc Carburetor: Dell'Orto PHVA 17.5 or similar. Fuel System 125 150Cc Carburetor: Dell'Orto PHVA 24 or similar for 125cc; Dell'Orto PHVA 26 or similar for 150cc. Oil Type Two Stroke Oil: API TC-rated two-stroke oil (for 50cc model). Four Stroke Oil: SAE 10W-40, API SG or higher, JASO MA rated synthetic or semi-synthetic motorcycle oil (for 125/150cc models). 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch. Optional Type: N/A (CVT is standard for all variants). Features Operation: Smooth, seamless acceleration and deceleration without manual gear shifting. Fluid Specifications Final Drive Oil: SAE 80W-90 gear oil. 📐 Dimensions Exterior Wheelbase: Approx. 1305 mm (for 125/150 models, 50cc may vary slightly). Length: Approx. 1820 mm (for 125/150 models, 50cc may vary slightly). Weights Dry Weight 50Cc: Approx. 95 kg Dry Weight 125Cc: Approx. 104 kg Dry Weight 150Cc: Approx. 106 kg Capacities Fuel Tank Capacity: Approx. 7.2 Liters (including reserve) Oil Capacity Four Stroke: Approx. 0.8 - 1.0 Liter (check manual for exact figure). 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles and scooters are not subject to the same crash testing protocols as cars). Active Features Braking System: Front disc brake, rear drum brake (typical configuration). Higher displacement models may...
Likely internal sales code, not explicitly provided
👋 Introduction
Market Position
Segment:
Stylish urban scooter, targeting riders looking for a fashionable and practical mode of transport.
Competitive Analysis
Competitors:
Competes with other 50cc, 125cc, and 150cc scooters from brands like Vespa, Kymco, Yamaha, and Honda, offering a distinct Italian design flair.
Key Features
Design Philosophy:
Retro-modern styling, chrome accents, and distinctive 'Habana'/'Mojito' branding emphasize a vintage aesthetic with modern performance.
Target Audience:
Young riders, urban commuters, and style-conscious individuals seeking an enjoyable and efficient riding experience.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official factory service and repair
Page Count
Estimated Pages:
Hundreds (specific number not provided, characteristic of factory manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (presumed based on product description and target market)
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of all engine components, including cylinder, piston, crankshaft, connecting rod, valves, and timing (where applicable).
Fuel System:
Carburetor tuning, fuel pump operation, fuel tank inspection, fuel lines, and associated components for all engine variants.
Ignition System:
Spark plug specifications, ignition coil testing, CDI unit diagnosis, and stator coil testing.
Cooling System:
For liquid-cooled variants (likely 125/150), details on radiator, coolant pump, thermostat, and coolant flow.
Transmission Drivetrain:
Automatic transmission (CVT) operation, variator inspection, clutch service, and final drive maintenance.
Brakes:
Front and rear brake system overhaul, hydraulic fluid specifications, pad replacement, caliper service, and master cylinder maintenance.
Suspension:
Front fork disassembly, oil level and type specifications, rear shock absorber servicing, and linkage inspection.
Frame inspection, steering head bearing service, and general chassis component tightening specifications.
Bodywork Panels:
Removal and installation procedures for all body panels, fairings, seat, and other cosmetic components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain lubrication (if applicable), and general inspection points.
Troubleshooting Diagnostics:
Systematic diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues.
Component Rebuilds:
Detailed steps for overhauling the engine, transmission, carburetor, and brake systems.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, from basic rider maintenance to full engine rebuilds and complex electrical diagnostics, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format Details:
Digital PDF, typically optimized for digital viewing and printing. Searchable text is a common feature of quality PDF manuals.
Print Quality
Print Recommendation:
High-resolution graphics and clear text, suitable for printing individual sections or the entire manual. Recommended for printing on standard A4 or Letter size paper.
Binding Type
Binding Suggestion:
For printed versions, spiral binding or a three-ring binder is ideal for ease of use during repairs.
Paper Type
Paper Recommendation:
Standard copy paper is suitable for printing. For durability in a workshop environment, consider heavier stock paper.
Approx. 5-6 HP (varies by market and emissions regulations)
Performance 125Cc
Horsepower:
Approx. 10-12 HP (varies by market and emissions regulations)
Performance 150Cc
Horsepower:
Approx. 12-14 HP (varies by market and emissions regulations)
Fuel System 50Cc
Carburetor:
Dell'Orto PHVA 17.5 or similar.
Fuel System 125 150Cc
Carburetor:
Dell'Orto PHVA 24 or similar for 125cc; Dell'Orto PHVA 26 or similar for 150cc.
Oil Type
Two Stroke Oil:
API TC-rated two-stroke oil (for 50cc model).
Four Stroke Oil:
SAE 10W-40, API SG or higher, JASO MA rated synthetic or semi-synthetic motorcycle oil (for 125/150cc models).
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch.
Optional
Type:
N/A (CVT is standard for all variants).
Features
Operation:
Smooth, seamless acceleration and deceleration without manual gear shifting.
Fluid Specifications
Final Drive Oil:
SAE 80W-90 gear oil.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1305 mm (for 125/150 models, 50cc may vary slightly).
Length:
Approx. 1820 mm (for 125/150 models, 50cc may vary slightly).
Weights
Dry Weight 50Cc:
Approx. 95 kg
Dry Weight 125Cc:
Approx. 104 kg
Dry Weight 150Cc:
Approx. 106 kg
Capacities
Fuel Tank Capacity:
Approx. 7.2 Liters (including reserve)
Oil Capacity Four Stroke:
Approx. 0.8 - 1.0 Liter (check manual for exact figure).
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycles and scooters are not subject to the same crash testing protocols as cars).
Active Features
Braking System:
Front disc brake, rear drum brake (typical configuration). Higher displacement models may have dual disc or rear disc options.
Lighting:
Halogen headlight, taillight, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Steel frame designed for stability and handling.
Tires:
Tubeless tires providing better puncture resistance and stability.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, and indicator lights. Limited integrated technology.
Driver Assistance
Features:
Basic scooter functionality, no advanced driver assistance systems.
Connectivity
Features:
N/A. Designed for simplicity and core riding function.
🔧 Maintenance
Service Intervals 50Cc
Engine Oil Change:
Every 3,000 km or annually (two-stroke, premix or oil injection system requires specific attention).
Spark Plug Check:
Every 3,000 km.
Service Intervals 125 150Cc
Engine Oil Change:
Every 5,000 km or annually.
Air Filter Cleaning:
Every 5,000 km.
Transmission Oil Change:
Every 10,000 km or biennially.
Service Intervals All
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, 50% concentration with distilled water (for liquid-cooled models).
Known Issues
Carburetor Clogging:
Can occur with infrequent use or poor fuel quality, especially on 50cc models.
Electrical Connections:
Corrosion in connectors due to exposure to weather can lead to intermittent electrical faults.
Variator Wear:
With high mileage, variator rollers can wear, affecting acceleration and top speed.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters.
Model Evolution
Origins:
The Habana and Mojito lines were introduced to offer stylish, retro-themed scooters, leveraging Piaggio Group's technological base.
Production
Manufacturing Location:
Typically manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Type:
No specific widely publicized awards found for this model year, but Aprilia scooters generally receive positive reviews for styling and performance within their segments.
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