Aprilia Mojito 50-125-150 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mojito (Custom/Retro Style Scooter) Sub Models Covered: 50, 125, 150 Codes Engine Codes Likely Covered: Rotax 2-stroke (50cc), Piaggio 4-stroke (125cc/150cc) Chassis Codes Likely Covered: Custom, Retro 👋 Introduction Market Position Market Segment: Retro-styled urban commuter scooters, popular for their distinctive aesthetic and ease of use. Competitive Analysis Key Competitors Era: Competes with other retro-styled scooters from brands like Vespa, Lambretta (historical influence), and other manufacturers offering similarly styled urban mobility solutions. Key Features Vehicle Design Philosophy: Emphasizes a unique, vintage-inspired design combined with modern scooter practicality and performance. Key Features Manual Manual Value Proposition: Provides definitive, dealer-level technical information to empower owners and independent workshops for accurate and efficient repairs and maintenance. Manual Usefulness Target Audience: Aprilia Mojito owners, DIY mechanics, independent motorcycle repair shops, and restorers. 📋 Manual Details Coverage Areas Coverage Breadth: Complete A-Z service, repair, and maintenance for all Mojito 50, 125, and 150 models. Page Count Estimated Page Count: Likely 300-600 pages (typical for comprehensive workshop manuals of this scope). Manual Type Manual Type: Workshop Service & Repair Manual. Language Language: English (assumed based on common industry practice for international distribution, but specific language should be confirmed by seller). Format Format: Digital Download (Instant Access). 📖 Manual Coverage Systems Covered Engine Systems: Complete engine overhaul, carburetor/fuel injection tuning, ignition system, cooling system (liquid/air), exhaust system, lubrication system, starting system, electrical components. Transmission Systems: Automatic transmission (CVT), drive belts, clutch, torque converter, gearbox maintenance and repair. Chassis Systems: Frame inspection and repair, suspension (front fork, rear shock absorber), steering system, wheel bearing service, hub maintenance. Braking Systems: Hydraulic brake system (front and rear), brake caliper servicing, master cylinder overhaul, brake pad replacement, brake fluid specifications and bleeding procedures. Electrical Systems: Wiring diagrams, battery service, lighting system (headlight, taillight, indicators), charging system (stator, regulator/rectifier), horn, starter motor, fuses, electronic control unit (ECU) troubleshooting (if applicable). Bodywork And Trim: Body panel removal and installation, seat servicing, fairing repair, storage compartment access, cosmetic restoration. Procedures Included Maintenance Procedures: Routine service checks, oil changes, filter replacements (air, oil, fuel), spark plug servicing, coolant flushing, brake fluid replacement, tire pressure checks, chain adjustment (if applicable). Diagnostic Procedures: Troubleshooting guides for common problems, symptom-based diagnostics, electrical system testing, engine performance issues, starting difficulties. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major systems. Performance Tuning: Carburetor adjustment, ignition timing (if adjustable), driveability enhancements. Technical Depth Technical Depth: Comprehensive, ranging from basic owner maintenance to complete engine rebuilds and complex electrical diagnostics. Comparable to dealership technician manuals. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - standard for digital manuals, ensuring compatibility across devices. Print Quality Print Quality Suitability: High resolution for clear text and diagrams, suitable for printing at home or professionally. Binding Type Binding Type: N/A (Digital Download - no physical binding). Paper Type Paper Type: N/A (Digital Download - no physical paper). ⚙️ Engine Specifications Primary Engine 50Cc Engine Type 50Cc: 2-Stroke, Single Cylinder (likely Piaggio or Rotax engine). Displacement 50Cc: Approximately 49cc. Cooling System 50Cc: Air-cooled (common for 50cc 2-strokes). Primary Engine 125Cc Engine Type 125Cc: 4-Stroke, Single Cylinder (likely Piaggio LEADER or similar). Displacement 125Cc: Approximately 124cc. Cooling System 125Cc: Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 125cc Piaggio engines of that era). Primary Engine 150Cc Engine Type 150Cc: 4-Stroke, Single Cylinder (likely Piaggio LEADER or similar). Displacement 150Cc: Approximately 150cc. Cooling System 150Cc: Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 150cc Piaggio engines of that era). Performance Horsepower 50Cc: Typically 4-6 HP (stock). Horsepower 125Cc: Typically 10-15 HP (stock). Horsepower 150Cc: Typically 12-18 HP (stock). Fuel System Fuel Delivery 50Cc: Carburetor (e.g., Dell'Orto SHA or PHVA). Fuel Delivery 125Cc 150Cc: Carburetor or Electronic Fuel Injection (EFI) depending on model year and market. Recommended Fuel Octane: Unleaded gasoline, Octane rating as per Aprilia specifications (typically 87-91 RON). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT). Optional Optional Transmission: N/A (CVT is standard for all Mojito models). Features Clutch Type: Automatic centrifugal clutch. Drive System: Belt drive to rear wheel. Transmission Fluid Type: Specific CVT lubricant, refer to manual for exact specifications and change intervals. 📐 Dimensions Exterior Wheelbase Approximate: Around 1270-1300 mm (varies slightly by model). Seat Height Approximate: Around 770-790 mm. Weights Dry Weight Approximate 50Cc: Around 95-105 kg. Dry Weight Approximate 125Cc 150Cc: Around 110-125 kg. Fuel Tank Capacity: Approximately 7-8 liters. 🛡️ Safety Features Ratings Safety Ratings: As a scooter, does not typically undergo automotive crash safety ratings (e.g., NHTSA, Euro NCAP). Safety relies on rider competence and adherence to traffic laws. Active Features Braking System Type: Front disc brake, Rear drum or disc brake (depending on model/year). Lighting System: Headlight (halogen), taillight, brake light, front...
Retro-styled urban commuter scooters, popular for their distinctive aesthetic and ease of use.
Competitive Analysis
Key Competitors Era:
Competes with other retro-styled scooters from brands like Vespa, Lambretta (historical influence), and other manufacturers offering similarly styled urban mobility solutions.
Key Features Vehicle
Design Philosophy:
Emphasizes a unique, vintage-inspired design combined with modern scooter practicality and performance.
Key Features Manual
Manual Value Proposition:
Provides definitive, dealer-level technical information to empower owners and independent workshops for accurate and efficient repairs and maintenance.
Comprehensive, ranging from basic owner maintenance to complete engine rebuilds and complex electrical diagnostics. Comparable to dealership technician manuals.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) - standard for digital manuals, ensuring compatibility across devices.
Print Quality
Print Quality Suitability:
High resolution for clear text and diagrams, suitable for printing at home or professionally.
Binding Type
Binding Type:
N/A (Digital Download - no physical binding).
Paper Type
Paper Type:
N/A (Digital Download - no physical paper).
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type 50Cc:
2-Stroke, Single Cylinder (likely Piaggio or Rotax engine).
Displacement 50Cc:
Approximately 49cc.
Cooling System 50Cc:
Air-cooled (common for 50cc 2-strokes).
Primary Engine 125Cc
Engine Type 125Cc:
4-Stroke, Single Cylinder (likely Piaggio LEADER or similar).
Displacement 125Cc:
Approximately 124cc.
Cooling System 125Cc:
Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 125cc Piaggio engines of that era).
Primary Engine 150Cc
Engine Type 150Cc:
4-Stroke, Single Cylinder (likely Piaggio LEADER or similar).
Displacement 150Cc:
Approximately 150cc.
Cooling System 150Cc:
Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 150cc Piaggio engines of that era).
Performance
Horsepower 50Cc:
Typically 4-6 HP (stock).
Horsepower 125Cc:
Typically 10-15 HP (stock).
Horsepower 150Cc:
Typically 12-18 HP (stock).
Fuel System
Fuel Delivery 50Cc:
Carburetor (e.g., Dell'Orto SHA or PHVA).
Fuel Delivery 125Cc 150Cc:
Carburetor or Electronic Fuel Injection (EFI) depending on model year and market.
Recommended Fuel Octane:
Unleaded gasoline, Octane rating as per Aprilia specifications (typically 87-91 RON).
Specific CVT lubricant, refer to manual for exact specifications and change intervals.
📐 Dimensions
Exterior
Wheelbase Approximate:
Around 1270-1300 mm (varies slightly by model).
Seat Height Approximate:
Around 770-790 mm.
Weights
Dry Weight Approximate 50Cc:
Around 95-105 kg.
Dry Weight Approximate 125Cc 150Cc:
Around 110-125 kg.
Fuel Tank Capacity:
Approximately 7-8 liters.
🛡️ Safety Features
Ratings
Safety Ratings:
As a scooter, does not typically undergo automotive crash safety ratings (e.g., NHTSA, Euro NCAP). Safety relies on rider competence and adherence to traffic laws.
Active Features
Braking System Type:
Front disc brake, Rear drum or disc brake (depending on model/year).
Lighting System:
Headlight (halogen), taillight, brake light, front and rear turn signals.
Passive Features
Frame Construction:
Steel frame providing structural integrity.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, fuel gauge (mechanical or electronic), indicator lights, odometer, trip meter.
Driver Assistance
ABS Availability:
ABS was not standard or widely available on most Mojito models during its primary production run, especially the 50cc versions. Some later 125/150cc models might have offered it as an option.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 3,000-5,000 km or annually, refer to specific manual for exact mileage.
Air Filter Maintenance:
Inspect every 2,000-3,000 km, replace as needed or per manual schedule.
Spark Plug Replacement:
Typically every 6,000-10,000 km, depending on plug type.
Transmission Belt Inspection:
Inspect every 5,000-10,000 km, replace based on wear or mileage.
Brake Fluid Replacement:
Typically every 2 years to maintain system performance.
Fluid Specifications
Engine Oil Type 50Cc:
2-stroke oil, JASO FD or TCW3 rated, pre-mix or separate oil injection system (as applicable).
Engine Oil Type 125Cc 150Cc:
4-stroke motorcycle oil, SAE 10W-40 or 15W-50, API SG/SH or higher, JASO MA/MA2.
Coolant Type:
If liquid-cooled: Ethylene glycol based antifreeze, mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for specific DOT rating).
Clogged jets due to infrequent use or poor fuel quality, idle instability.
Electrical Gremlins:
Corroded electrical connectors, faulty voltage regulator (common on many scooters), aging wiring harnesses.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer with a strong pedigree in motorcycle racing and high-performance scooters, known for innovative design and engineering.
Model Evolution
Mojito Design Era:
The Mojito was introduced in the late 1990s/early 2000s, designed to capture the retro scooter market with a distinctive style reminiscent of classic scooters.
Engine Updates:
Evolved from 2-stroke 50cc engines to more powerful and cleaner 4-stroke engines (125cc and 150cc) to meet emissions standards and offer improved performance.
Production
Production Period:
Produced through the 2000s and early 2010s, with various updates and engine iterations during its production run.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the Mojito model itself are not widely documented as a category winner, Aprilia as a brand has received numerous accolades in motorcycle racing and design innovation throughout its history.
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