🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Product Name: APRILIA PEGASO 650 STRADA TRAIL Service Repair Manual 2002 Onward Codes Engine Code General: Rotax 654 Frame Codes General: RL 👋 Introduction Market Position Motorcycle Segment: Adventure Touring / Dual-Sport Target Rider: Versatile riders seeking on-road comfort and light off-road capability Competitive Analysis Competitors 2002: BMW F650GS, Kawasaki KLR650, Suzuki DR650SE, Yamaha XT660R/X Key Features Design Philosophy: Combines the practicality of a road bike with the capability of an off-road machine Strada Vs Trail: Strada typically features cast wheels and road-biased tires; Trail variant features spoked wheels and more aggressive tires, often with higher ground clearance. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, maintenance, and restoration Page Count Estimated Page Count: 300+ Manual Type Manual Type: Service and Repair Workshop Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, diagnosis, tuning, cooling system, lubrication system Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel lines, tank Ignition System: ECU, coils, spark plugs, wiring Transmission: Clutch assembly, gearbox, final drive, chain maintenance Brakes: Hydraulic system, calipers, master cylinders, brake lines, pads, discs Suspension: Front forks (telescopic, adjustable), rear shock absorber (monoshock, adjustable), linkages Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, signals), instrumentation, wiring diagrams Chassis Frame: Frame inspection, steering head bearings, wheel bearings Bodywork Fairings: Fairing removal and installation, seat, fuel tank, fenders Cooling System: Radiator, coolant hoses, thermostat, fan Exhaust System: Muffler, header pipes, catalytic converter (if applicable) Procedures Included Maintenance Tasks: Oil changes, filter replacements, chain lubrication and adjustment, brake fluid flush, coolant flush, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment Diagnostic Procedures: Troubleshooting common starting issues, performance problems, electrical faults, fuel system diagnostics Repair Procedures: Engine rebuild, transmission overhaul, suspension fork service, brake caliper rebuild, electrical component replacement Installation Procedures: Accessory installation, body panel replacement Technical Depth Depth Of Information: Detailed step-by-step instructions, torque specifications, clearance measurements, diagnostic flowcharts, electrical schematics Target Audience: DIY mechanics, independent repair shops, and professional technicians 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content Print Quality Image Resolution: High-resolution images and diagrams Clarity: Clear, legible text and diagrams for easy understanding Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Valve Train: SOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Approx: 48 hp @ 6,500 rpm (subject to regional tuning) Torque Approx: 60 Nm (44 lb-ft) @ 5,000 rpm (subject to regional tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch or similar system Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication System Oil Type: Synthetic Motorcycle Oil SAE 10W-40 Oil Capacity W Filter: Approx. 2.5 liters (2.6 US qt) 🔧 Transmission Standard Transmission Type: 5-speed manual Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length Approx: 2180 mm (85.8 in) Width Approx: 870 mm (34.3 in) at handlebars Height Approx: 1420 mm (55.9 in) to top of windscreen Seat Height Approx: 830 mm (32.7 in) Weights Dry Weight Approx: 182 kg (401 lbs) Gross Vehicle Weight Rating Gvwr Approx: 370 kg (815 lbs) Fuel Tank Capacity: 14 liters (3.7 US gal) 🛡️ Safety Features Ratings Safety Features Overview: Standard motorcycle safety features focusing on rider control and visibility Active Features Braking System: Hydraulic disc brakes front and rear; ABS optional on some models Lighting: Halogen headlight, LED taillight, turn signals Passive Features Frame Construction: Steel tubular frame for rigidity 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, warning lights Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on certain models, enhancing braking safety. Connectivity ECU Management: Electronic Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months Air Filter Cleaning Interval: Every 5,000 km (3,000 miles) Spark Plug Replacement Interval: Every 10,000 km (6,000 miles) Valve Clearance Check Interval: Every 10,000 km (6,000 miles) Chain Lubrication Adjustment: Every 1,000 km (600 miles) or after riding in wet conditions Fluid Specifications Brake Fluid: DOT 4 Coolant: Ethylene glycol-based coolant, 50% mixture with distilled water Fork Oil: Specific viscosity (e.g., SAE 5W or 7.5W), manual will specify exact type and quantity Known Issues Common Wear Items: Clutch wear, fork seals, regulator/rectifier reliability, stator output Electrical Gremlins: Wiring harness issues, particularly related to voltage regulation, can occur with age and vibration. Engine Vibration: Single-cylinder engines can be prone to vibration; balancing shafts help mitigate this, but proper maintenance is key. 📚 Vehicle History Brand Heritage Manufacturer Origin:...