Aprilia Pegaso 650 Strada Trail 2006 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Year: 2006 Codes Chassis Code: RL 👋 Introduction Market Position Market Segment: Adventure Touring / Supermoto crossover motorcycle, appealing to riders seeking versatility for urban commuting and light off-road excursions. Competitive Analysis Competitors 2006: BMW F650GS, Suzuki V-Strom 650, Kawasaki KLR650, Yamaha XT660R. Key Features Model Distinction: Combines the upright riding position and long-travel suspension of an adventure bike with the agility and street-biased tires of a supermoto, offering a unique blend of capabilities. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, clutch, gearbox, final drive, frame, suspension (front and rear), brakes (front and rear), wheels and tires, electrical system, lighting, instruments, bodywork, plastics, fasteners, troubleshooting, diagnostics. Page Count Page Count: Estimated 300-500 pages (typical for comprehensive service manuals of this era and type) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) or Print (as per product offering) 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of the Aprilia Rotax 650cc single-cylinder engine, including top-end overhaul, piston and connecting rod inspection, crankshaft assembly, valve timing and adjustment, cylinder head removal and installation, and component torque specifications. Transmission Drivetrain: Comprehensive instructions for gearbox disassembly, inspection, and reassembly, clutch operation and adjustment, chain and sprocket maintenance, and rear wheel hub inspection. Brakes Suspension: Detailed procedures for hydraulic brake system maintenance (bleeding, pad replacement, caliper overhaul), fork disassembly, seal replacement, oil levels, rear shock absorber adjustment and removal, and bearing checks. Electrical Electronics: Wiring diagrams, troubleshooting guides for electrical faults, starter system, charging system (alternator and regulator/rectifier), ignition system diagnostics, lighting system maintenance, and instrument cluster functionality. Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, spark plug inspection and replacement, chain lubrication and adjustment, coolant flush and replacement, brake fluid replacement, tire pressure checks, and general lubrication points. Repair Procedures: Step-by-step instructions for engine component removal and installation, carburetor/throttle body cleaning and adjustment, fuel pump testing, fork seal replacement, exhaust system repair, and body panel removal. Troubleshooting Diagnostics: Systematic approaches to diagnosing common issues, including engine performance problems, electrical malfunctions, braking system irregularities, and suspension noise, often with fault codes or symptom-based troubleshooting trees. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic owner-level maintenance to in-depth engine rebuilds, electrical system diagnostics, and suspension component overhauls. Designed for professional mechanics and skilled DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (likely, allowing for searchability and zoom capabilities) Print Quality Print Quality: High-resolution scans/reproductions of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding Type: Spiral-bound or perfect-bound (for printed versions), facilitating ease of use on a workbench. Paper Type Paper Type: Durable, often glossy or semi-gloss paper stock to withstand workshop environments (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder Engine Displacement: 652 cc (39.8 cu in) Bore X Stroke: 100 mm x 83 mm (3.94 in x 3.27 in) Performance Claimed Horsepower: Approximately 48 hp (36 kW) @ 6250 rpm Claimed Torque: Approximately 60 Nm (44 lb-ft) @ 5000 rpm Fuel System Fuel Delivery: Fuel Injection (EFI) - Electronic Fuel Injection system Fuel Type: Unleaded gasoline (minimum 91 RON/87 AKI) Lubrication System Oil Type: API SG or higher, JASO MA certified, SAE 10W-40 or 15W-50 motorcycle oil (refer to manual for specific temperature ranges) Oil Capacity W Filter: Approx. 2.8 Liters (2.9 US qt) Cooling System Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh gearbox Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: Sealed O-ring chain drive Features Gear Ratios: Specific gear ratios will be detailed in the manual, crucial for performance tuning and diagnosis. 📐 Dimensions Exterior Length: Approx. 2160 mm (85.0 in) Width: Approx. 850 mm (33.5 in) Height: Approx. 1320 mm (52.0 in) Wheelbase: Approx. 1480 mm (58.3 in) Weights Dry Weight: Approx. 168 kg (370 lbs) Wet Weight Estimated: Approx. 185 kg (408 lbs) (with all fluids) Load Capacity: Refer to manual for specific rider and luggage limits. 🛡️ Safety Features Ratings Safety Certification: CE compliant (European Community) - required for sale in EU markets. Active Features Braking System: Dual 300mm front discs with twin-piston calipers, 240mm rear disc with single-piston caliper. Optional ABS available on some models. Lighting: Halogen headlight, LED taillight and indicators. Passive Features Frame Construction: Steel trellis frame providing rigidity and impact resistance. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, fuel level indicator, and various warning lights. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) available on certain variants, a significant safety feature for the time. Connectivity Diagnostic Ports: Likely possesses diagnostic connectors for...
Adventure Touring / Supermoto crossover motorcycle, appealing to riders seeking versatility for urban commuting and light off-road excursions.
Competitive Analysis
Competitors 2006:
BMW F650GS, Suzuki V-Strom 650, Kawasaki KLR650, Yamaha XT660R.
Key Features
Model Distinction:
Combines the upright riding position and long-travel suspension of an adventure bike with the agility and street-biased tires of a supermoto, offering a unique blend of capabilities.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, clutch, gearbox, final drive, frame, suspension (front and rear), brakes (front and rear), wheels and tires, electrical system, lighting, instruments, bodywork, plastics, fasteners, troubleshooting, diagnostics.
Page Count
Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals of this era and type)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF) or Print (as per product offering)
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of the Aprilia Rotax 650cc single-cylinder engine, including top-end overhaul, piston and connecting rod inspection, crankshaft assembly, valve timing and adjustment, cylinder head removal and installation, and component torque specifications.
Transmission Drivetrain:
Comprehensive instructions for gearbox disassembly, inspection, and reassembly, clutch operation and adjustment, chain and sprocket maintenance, and rear wheel hub inspection.
Brakes Suspension:
Detailed procedures for hydraulic brake system maintenance (bleeding, pad replacement, caliper overhaul), fork disassembly, seal replacement, oil levels, rear shock absorber adjustment and removal, and bearing checks.
Electrical Electronics:
Wiring diagrams, troubleshooting guides for electrical faults, starter system, charging system (alternator and regulator/rectifier), ignition system diagnostics, lighting system maintenance, and instrument cluster functionality.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug inspection and replacement, chain lubrication and adjustment, coolant flush and replacement, brake fluid replacement, tire pressure checks, and general lubrication points.
Repair Procedures:
Step-by-step instructions for engine component removal and installation, carburetor/throttle body cleaning and adjustment, fuel pump testing, fork seal replacement, exhaust system repair, and body panel removal.
Troubleshooting Diagnostics:
Systematic approaches to diagnosing common issues, including engine performance problems, electrical malfunctions, braking system irregularities, and suspension noise, often with fault codes or symptom-based troubleshooting trees.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic owner-level maintenance to in-depth engine rebuilds, electrical system diagnostics, and suspension component overhauls. Designed for professional mechanics and skilled DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (likely, allowing for searchability and zoom capabilities)
Print Quality
Print Quality:
High-resolution scans/reproductions of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
Spiral-bound or perfect-bound (for printed versions), facilitating ease of use on a workbench.
Paper Type
Paper Type:
Durable, often glossy or semi-gloss paper stock to withstand workshop environments (for printed versions).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder
Engine Displacement:
652 cc (39.8 cu in)
Bore X Stroke:
100 mm x 83 mm (3.94 in x 3.27 in)
Performance
Claimed Horsepower:
Approximately 48 hp (36 kW) @ 6250 rpm
Claimed Torque:
Approximately 60 Nm (44 lb-ft) @ 5000 rpm
Fuel System
Fuel Delivery:
Fuel Injection (EFI) - Electronic Fuel Injection system
Fuel Type:
Unleaded gasoline (minimum 91 RON/87 AKI)
Lubrication System
Oil Type:
API SG or higher, JASO MA certified, SAE 10W-40 or 15W-50 motorcycle oil (refer to manual for specific temperature ranges)
Oil Capacity W Filter:
Approx. 2.8 Liters (2.9 US qt)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox
Clutch Type:
Wet, multi-plate, hydraulically operated
Final Drive:
Sealed O-ring chain drive
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual, crucial for performance tuning and diagnosis.
📐 Dimensions
Exterior
Length:
Approx. 2160 mm (85.0 in)
Width:
Approx. 850 mm (33.5 in)
Height:
Approx. 1320 mm (52.0 in)
Wheelbase:
Approx. 1480 mm (58.3 in)
Weights
Dry Weight:
Approx. 168 kg (370 lbs)
Wet Weight Estimated:
Approx. 185 kg (408 lbs) (with all fluids)
Load Capacity:
Refer to manual for specific rider and luggage limits.
🛡️ Safety Features
Ratings
Safety Certification:
CE compliant (European Community) - required for sale in EU markets.
Active Features
Braking System:
Dual 300mm front discs with twin-piston calipers, 240mm rear disc with single-piston caliper. Optional ABS available on some models.
Lighting:
Halogen headlight, LED taillight and indicators.
Passive Features
Frame Construction:
Steel trellis frame providing rigidity and impact resistance.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, fuel level indicator, and various warning lights.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on certain variants, a significant safety feature for the time.
Connectivity
Diagnostic Ports:
Likely possesses diagnostic connectors for electronic fault finding, as covered in the manual.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first.
Valve Clearance Check:
Typically every 10,000 - 15,000 km (6,000 - 9,000 miles). Critical for maintaining engine performance and longevity.
Chain Maintenance:
Lubricate and adjust chain every 500-1000 km (300-600 miles) and check for wear.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Capacity:
Approx. 1.8 Liters (1.9 US qt)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, wheel bearings, and stator/regulator rectifier are common wear items requiring periodic inspection and replacement.
Electrical Quirks:
Some owners report occasional issues with the voltage regulator/rectifier, necessitating checks for proper charging system operation.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer renowned for its sporting heritage in motorcycle racing, particularly in smaller displacement classes. They are known for innovative designs and performance-oriented engineering.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history dating back to the 1990s, evolving from more off-road oriented dual-sport bikes to the more street-focused Strada and versatile Trail versions.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its versatility, comfortable riding position, and distinctive styling, though it faced stiff competition in the mid-size adventure/supermoto segment.
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