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Aprilia RS125 RS 125 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2006 Market Segment: Sportbike / Supersport Codes Engine Code Prefix: Rotax 122 👋 Introduction Market Position Positioning: The Aprilia RS125 has historically been a benchmark 125cc sportbike, known for its aggressive styling, performance-oriented chassis, and often premium components, catering to younger riders and those seeking a track-day capable lightweight machine. Competitive Analysis Competitors 2006: Key competitors in the 2006 125cc supersport segment included the Yamaha YZF-R125 (though often a later model introduction), Cagiva Mito, Honda CBR125R, and possibly some performance-oriented Aprilia models from other classes if seeking a comparable performance profile. Key Features Highlighted Features: This manual's key feature is its comprehensive nature, covering all aspects of the 2006 RS125 model with factory-level detail, enabling owners to perform extensive maintenance and repairs, thus saving on dealership costs. The digital format allows for immediate access and customizable printing. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Estimated Pages: Hundreds (as stated in description) Manual Type Type: Official Factory Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams, Troubleshooting Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, lubrication, component checks Repair Procedures: Complete disassembly and reassembly of all major vehicle components Diagnostic Procedures: Troubleshooting common issues, electrical system diagnostics Technical Depth Depth: In-depth, step-by-step instructions with detailed illustrations and photos, suitable for both DIY enthusiasts and professional mechanics 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without any restriction; individual pages or entire manual can be printed. Binding Type Binding: N/A (Digital Download - printable) Paper Type Paper Type: N/A (Digital Download - user printable on desired paper) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Single Cylinder, Liquid-Cooled Engine Displacement: 124.8 cc (7.62 cu in) Performance Bore X Stroke: 54 mm x 54.5 mm (2.13 in x 2.15 in) Compression Ratio: Typically around 8.8:1 (varies by specific market and tuning) Horsepower Claimed Max: Approx. 30-34 HP (varies by market; often restricted for A1 license holders) Torque Claimed Max: Approx. 20-22 Nm (varies by market) Fuel System Carburetion: Typically Dell'Orto PHBH 28 (or similar 28mm carburetor), often with electronic injection for oil mixing. Fuel Type: Unleaded gasoline, minimum 95 RON (octane rating). Fuel Tank Capacity: Approx. 13 Liters (3.4 US gal) Cooling System Cooling Method: Liquid-cooled, with a radiator and fan. Engine Lubrication Lubrication Method: Premix or separate oil injection system (auto-lube). 🔧 Transmission Standard Transmission Type: 6-Speed Manual Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1970 mm (77.6 in) Width: Approx. 710 mm (28.0 in) Height: Approx. 1135 mm (44.7 in) Weights Dry Weight: Approx. 140 kg (308.6 lbs) Wet Weight: Approx. 157 kg (346.1 lbs) Wheels Tires Front Tire Size: 110/70-17 Rear Tire Size: 150/60-17 Wheel Type: Alloy wheels Wheelbase: Approx. 1375 mm (54.1 in) 🛡️ Safety Features Active Features Braking System: Front: Hydraulic disc, Rear: Hydraulic disc. Manual would detail specific caliper types, disc sizes, and master cylinder specifications. Passive Features Frame Construction: Aluminum twin-spar frame, renowned for rigidity and handling characteristics. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and warning lights. Manual will cover calibration and component testing. Driver Assistance Electronic Aids: Limited electronic aids typical for a 2006 125cc sportbike. Primarily focused on ignition timing and potentially an exhaust valve control system. Manual details the operation and troubleshooting of these. 🔧 Maintenance Service Intervals Oil Change Recommendation: Specific interval for 2-stroke oil changes (if applicable to the auto-lube system) and gearbox oil changes would be detailed in the manual. General recommendation for gearbox oil is often every 6,000-10,000 km or annually. Spark Plug Replacement: Intervals typically range from 5,000 to 10,000 km depending on plug type and riding conditions. Manual will specify exact type and gap. Chain Maintenance: Regular cleaning, lubrication, and tension adjustment are critical. Manual will provide precise tension specifications. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze coolant, typically 50% mixture with distilled water. Manual specifies exact type and capacity. Brake Fluid Type: DOT 4 or DOT 5.1 brake fluid. Manual will specify the precise requirement for both front and rear systems. Gearbox Oil Type: Typically a 10W-40 or 10W-50 API GL-4 or GL-5 gear oil. Manual will specify the exact viscosity and API rating along with capacity. Known Issues Common Wear Items: Piston and cylinder wear (due to 2-stroke nature), exhaust valve operation, carburetor jetting sensitivity, electrical connectors, clutch wear, and stator/CDI units are potential areas that may require attention over...
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Aprilia RS125 RS 125 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2006
Market Segment:
Sportbike / Supersport
Codes
Engine Code Prefix:
Rotax 122
👋 Introduction
Market Position
Positioning:
The Aprilia RS125 has historically been a benchmark 125cc sportbike, known for its aggressive styling, performance-oriented chassis, and often premium components, catering to younger riders and those seeking a track-day capable lightweight machine.
Competitive Analysis
Competitors 2006:
Key competitors in the 2006 125cc supersport segment included the Yamaha YZF-R125 (though often a later model introduction), Cagiva Mito, Honda CBR125R, and possibly some performance-oriented Aprilia models from other classes if seeking a comparable performance profile.
Key Features
Highlighted Features:
This manual's key feature is its comprehensive nature, covering all aspects of the 2006 RS125 model with factory-level detail, enabling owners to perform extensive maintenance and repairs, thus saving on dealership costs. The digital format allows for immediate access and customizable printing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Pages:
Hundreds (as stated in description)
Manual Type
Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams, Troubleshooting
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, lubrication, component checks
Repair Procedures:
Complete disassembly and reassembly of all major vehicle components
Diagnostic Procedures:
Troubleshooting common issues, electrical system diagnostics
Technical Depth
Depth:
In-depth, step-by-step instructions with detailed illustrations and photos, suitable for both DIY enthusiasts and professional mechanics
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction; individual pages or entire manual can be printed.
Binding Type
Binding:
N/A (Digital Download - printable)
Paper Type
Paper Type:
N/A (Digital Download - user printable on desired paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Single Cylinder, Liquid-Cooled
Engine Displacement:
124.8 cc (7.62 cu in)
Performance
Bore X Stroke:
54 mm x 54.5 mm (2.13 in x 2.15 in)
Compression Ratio:
Typically around 8.8:1 (varies by specific market and tuning)
Horsepower Claimed Max:
Approx. 30-34 HP (varies by market; often restricted for A1 license holders)
Torque Claimed Max:
Approx. 20-22 Nm (varies by market)
Fuel System
Carburetion:
Typically Dell'Orto PHBH 28 (or similar 28mm carburetor), often with electronic injection for oil mixing.
Fuel Type:
Unleaded gasoline, minimum 95 RON (octane rating).
Fuel Tank Capacity:
Approx. 13 Liters (3.4 US gal)
Cooling System
Cooling Method:
Liquid-cooled, with a radiator and fan.
Engine Lubrication
Lubrication Method:
Premix or separate oil injection system (auto-lube).
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1970 mm (77.6 in)
Width:
Approx. 710 mm (28.0 in)
Height:
Approx. 1135 mm (44.7 in)
Weights
Dry Weight:
Approx. 140 kg (308.6 lbs)
Wet Weight:
Approx. 157 kg (346.1 lbs)
Wheels Tires
Front Tire Size:
110/70-17
Rear Tire Size:
150/60-17
Wheel Type:
Alloy wheels
Wheelbase:
Approx. 1375 mm (54.1 in)
🛡️ Safety Features
Active Features
Braking System:
Front: Hydraulic disc, Rear: Hydraulic disc. Manual would detail specific caliper types, disc sizes, and master cylinder specifications.
Passive Features
Frame Construction:
Aluminum twin-spar frame, renowned for rigidity and handling characteristics.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and warning lights. Manual will cover calibration and component testing.
Driver Assistance
Electronic Aids:
Limited electronic aids typical for a 2006 125cc sportbike. Primarily focused on ignition timing and potentially an exhaust valve control system. Manual details the operation and troubleshooting of these.
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Specific interval for 2-stroke oil changes (if applicable to the auto-lube system) and gearbox oil changes would be detailed in the manual. General recommendation for gearbox oil is often every 6,000-10,000 km or annually.
Spark Plug Replacement:
Intervals typically range from 5,000 to 10,000 km depending on plug type and riding conditions. Manual will specify exact type and gap.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are critical. Manual will provide precise tension specifications.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically 50% mixture with distilled water. Manual specifies exact type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Manual will specify the precise requirement for both front and rear systems.
Gearbox Oil Type:
Typically a 10W-40 or 10W-50 API GL-4 or GL-5 gear oil. Manual will specify the exact viscosity and API rating along with capacity.
Known Issues
Common Wear Items:
Piston and cylinder wear (due to 2-stroke nature), exhaust valve operation, carburetor jetting sensitivity, electrical connectors, clutch wear, and stator/CDI units are potential areas that may require attention over time. Manual provides procedures for inspection and replacement.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong racing heritage, particularly in smaller displacement classes (125cc and 250cc GP racing), which heavily influences the design and performance of their street bikes like the RS125.
Model Evolution
Rs125 Development:
The RS125 has undergone several updates and design revisions since its introduction, inheriting technology and styling cues from Aprilia's larger sportbikes and racing machines. The 2006 model represents a mature iteration of this popular platform.
Production
Manufacturing Location:
Aprilia motorcycles are manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
The Aprilia RS125 has frequently been lauded in motorcycle publications for its handling dynamics, braking performance, and overall sporty character within its class, often winning head-to-head comparisons.
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