🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2002 Codes Vin Prefix: ZDA 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Riders seeking performance with comfort for longer distances Competitive Analysis Key Competitors Era: Honda VFR800, Yamaha FZS600 Fazer, Suzuki Bandit 1200, Kawasaki ZZR1100 Key Features Design Philosophy: Blend of V-twin power and torque with comfortable ergonomics for touring Engine Configuration: V-Twin configuration providing strong mid-range power 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Additional Coverage: Maintenance, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: High (specific number not provided, but described as 'very detailed') Manual Type Type: Service and Repair Manual Language Language: English (assumed based on product description) Format Format: Digital (PDF likely, implied by 'manual product information') 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Tuning, Component Repair Fuel System: Carburetor/Fuel Injection System Diagnosis and Repair, Fuel Pump, Lines Cooling System: Radiator, Fan, Water Pump, Thermostat, Coolant Flow Ignition System: Spark Plugs, Coils, CDI Unit, Timing Transmission Drivetrain: Clutch Assembly, Gearbox, Chain Drive, Bearings Suspension: Front Forks (USD), Rear Shock Absorber, Linkages, Adjustment Brakes: Front and Rear Disc Brakes, Calipers, Master Cylinders, Bleeding Procedure Electrical System: Wiring Diagrams, Battery, Alternator, Starter Motor, Lighting, Instrumentation Chassis Frame: Frame Inspection, Headstock Bearings, Swingarm Bodywork: Fairings, Seat, Fuel Tank, Panels, Fasteners Procedures Included Maintenance: Scheduled Service Intervals, Oil Changes, Filter Replacements, Chain Lubrication Troubleshooting: Diagnostic Flowcharts, Common Problems and Solutions Repair: Step-by-step disassembly and reassembly of all major components Rebuilding: Engine, Gearbox, Suspension and Brake Component Rebuilding Adjustment: Carburetor synchronization, Valve clearance, Suspension settings, Chain tension Technical Depth Depth: Comprehensive - suitable for home mechanics and professional technicians Diagnostic Capabilities: Advanced diagnostic procedures and specifications Specifications Detail: Torque values, clearances, tolerances, fluid capacities, electrical schematics 📊 Manual Specifications File Format Format: PDF (assumed) Print Quality Quality: High Resolution (essential for clarity of diagrams and text) Binding Type Type: N/A (digital format) Paper Type Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Configuration: V-Twin, Four-Stroke Displacement: 998cc (1.0 Litre) Bore X Stroke: 97mm x 67.5mm Valve Train: DOHC, 4 Valves per Cylinder Cooling System: Liquid-Cooled Performance Horsepower Approx: 130-135 HP (at crankshaft) Torque Approx: 100-105 Nm (at crankshaft) Fuel System Fuel Delivery: Carbureted (Mikuni BST40 or similar, depending on market variant) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication System Oil Type: SAE 10W-40 or 15W-50, API SG/SH/SJ rated motorcycle specific oil Oil Capacity W Filter: Approx. 3.8 Litres 🔧 Transmission Standard Type: 6-Speed Sequential Manual Clutch: Wet Multi-Plate Features Final Drive: O-ring sealed chain Transmission Oil: SAE 80W-90 GL-5 Gear Oil 📐 Dimensions Exterior Length Approx: 2130 mm Width Approx: 760 mm Height Approx: 1200 mm Wheelbase Approx: 1450 mm Weights Dry Weight Approx: 215 kg Wet Weight Approx: 235 kg Fuel Tank Capacity: 23 Litres 🛡️ Safety Features Ratings Safety Features Note: As a motorcycle from this era, specific crash ratings like automotive NCAP are not applicable. Focus is on rider protection through design and components. Active Features Braking System: Dual Front Disc Brakes, Single Rear Disc Brake Brake Componentry: Often equipped with Brembo calipers for superior stopping power Passive Features Lighting: Halogen Headlight, LED Taillight (typical for the era) Ergonomics: Sport-touring riding position designed for rider comfort over long distances 💡 Technology Features Infotainment Features: Basic analogue instrumentation (Tachometer, Speedometer, Fuel Gauge, Temperature Gauge) with warning lights. Driver Assistance Features: None (as this is a 2002 motorcycle, advanced electronic rider aids were not standard). 🔧 Maintenance Service Intervals Oil And Filter Change: Every 6,000 - 8,000 km or annually, whichever comes first Air Filter Check Clean: Every 6,000 km Spark Plug Replacement: Every 12,000 - 16,000 km (depending on plug type) Valve Clearance Check: Every 12,000 - 16,000 km Chain And Sprockets Inspection: Regularly (every 1,000 km), lubrication and adjustment as needed Fluid Specifications Coolant: Ethylene Glycol based coolant, 50/50 mix with distilled water Brake Fluid: DOT 4 or DOT 5.1 (check specific master cylinder markings) Known Issues Fuel System Issues: Carburetor synchronization drift, potential fuel leaks from aged hoses or seals. Electrical Issues: Wiring harness degradation, stator/regulator issues, instrument cluster faults. Suspension Wear: Fork seal leaks, rear shock absorber degradation over time. Engine Idling Instability: Can occur due to out-of-sync carburetors or vacuum leaks. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia, an Italian manufacturer renowned for performance motorcycles, especially in racing. Model Evolution Predecessors Successors: The RST Mille is part of the Aprilia 'V-twin' family, evolving from models like the RSV Mille, sharing core engine and chassis components. Production Production Period: The Mille platform was produced from the late 1990s through the early 2000s, with the RST variant focusing on the sport-touring niche. Manufacturing Location: Noale, Italy 🏆 Awards & Recognition Recognitions Reputation: Well-regarded for its V-twin performance and capable sport-touring abilities within its class during its...