Aprilia RSV 1000 R 2005-2008 Motorcycle Service Workshop Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 R Model Years Covered: 2005, 2006, 2007, 2008 Codes Engine Code Group: Rotax V990 👋 Introduction Market Position Segment: High-performance sportbike, often considered a premium European competitor Competitive Analysis Competitors: Ducati 999, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR1000RR Key Features Engine Layout: 90-degree V-twin, liquid-cooled Frame Type: Aluminum twin-spar frame Suspension: Fully adjustable front forks and rear monoshock 📋 Manual Details Coverage Areas Primary Coverage: Service, Workshop, Repair Page Count Total Pages: 226 Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Compatibility Operating Systems: Windows, macOS 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator Cooling System: Radiator, water pump, thermostat, coolant flow, bleeding procedures Lubrication: Oil pump, oil galleries, lubrication system maintenance, oil specifications Chassis: Frame, suspension (front forks, rear shock), steering, wheels, brakes Electrical System: Wiring diagrams, battery, ignition system, lighting, starter, charging system, ECU Procedures Included Routine Maintenance: Scheduled inspections, fluid changes, filter replacements, chain adjustment Troubleshooting: Diagnostic charts, common fault identification, symptom analysis Repair: Component-level repair instructions, disassembly and reassembly procedures Technical Depth Depth: Comprehensive factory-level repair and maintenance, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Quality: PDF (likely high-resolution scans or digital creation) Print Quality Printable: Yes (as it is a PDF) Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 90-degree V-twin, four-stroke Displacement: 997.6 cc Bore X Stroke: 97 x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 140 HP @ 9750 RPM (factory estimate, may vary) Torque: Approx. 101 Nm (74.5 lb-ft) @ 7500 RPM (factory estimate, may vary) Fuel System Induction: Electronic Fuel Injection (EFI) - Sequential multi-point injection Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Lubrication Oil Type: Synthetic SAE 10W-40 or 15W-50 motorcycle specific lubricant (refer to manual for exact Aprilia recommendation) Oil Capacity: Approx. 3.5 - 3.7 liters (refer to manual for exact specification and filter change capacity) 🔧 Transmission Standard Type: 6-speed constant mesh, cassette-type gearbox Features Clutch Type: Wet, multi-plate clutch, hydraulically operated Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil: Refer to manual for specific gearbox oil type and capacity 📐 Dimensions Exterior Length: Approx. 2050 mm (80.7 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1100 mm (43.3 in) (seat height may vary) Weights Dry Weight: Approx. 186 kg (410 lbs) (may vary by specification) Wet Weight: Approx. 200 kg (440 lbs) (estimated, with fluids) 🛡️ Safety Features Ratings Safety Ratings: Not Applicable (Motorcycles typically do not receive formal crash test ratings like cars) Active Features Braking System Front: Dual 320 mm stainless steel discs, radial-mount Brembo calipers (4-piston) Braking System Rear: Single 220 mm stainless steel disc, 2-piston caliper Optional ABS: ABS was an option on some models during this period, but not standard on all RSV 1000 R variants. 💡 Technology Features Infotainment Infotainment Features: Not applicable to this model; focus is on performance and rider connection. Driver Assistance Driver Assistance Features: Limited to standard braking systems; advanced rider aids were not common on this model class at the time. Connectivity Connectivity Features: Not applicable. Instrumentation Dashboard: Digital and analog combination instrument cluster displaying speed, RPM, fuel level, engine temperature, and other essential indicators. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or annually, whichever comes first (refer to manual for precise interval) Valve Clearance Check: Typically around 12,000 km - 24,000 km (7,500 - 15,000 miles), depending on previous service and model year (refer to manual) Spark Plug Replacement: Refer to manual, typically every 12,000 km - 18,000 km (7,500 - 11,000 miles) Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water (refer to manual for Aprilia specification) Brake Fluid: DOT 4 or DOT 5.1 (refer to manual for exact specification) Known Issues Common Issues: Potential issues can include regulator/rectifier failure, clutch slave cylinder leaks, occasional electrical gremlins, and wear on suspension components due to high-performance usage. The manual would detail diagnostic procedures for these. Maintenance Notes: Regular maintenance is crucial for longevity and performance of this V-twin engine. Specific attention to the fuel system, cooling, and electrical components is recommended. 📚 Vehicle History Brand Heritage Heritage Summary: Aprilia is an Italian manufacturer with a strong racing heritage, known for innovative motorcycle designs and performance. Model Evolution Rsv Evolution: The RSV 1000 R is the naked or 'streetfighter' variant of the RSV Mille, focusing on raw performance and aggressive styling. It evolved from earlier Mille models, featuring chassis and engine updates. Production Manufacturing Location: Italy 🏆 Awards & Recognition Recognitions Industry Recognition: The RSV 1000 R...
Synthetic SAE 10W-40 or 15W-50 motorcycle specific lubricant (refer to manual for exact Aprilia recommendation)
Oil Capacity:
Approx. 3.5 - 3.7 liters (refer to manual for exact specification and filter change capacity)
🔧 Transmission
Standard
Type:
6-speed constant mesh, cassette-type gearbox
Features
Clutch Type:
Wet, multi-plate clutch, hydraulically operated
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil:
Refer to manual for specific gearbox oil type and capacity
📐 Dimensions
Exterior
Length:
Approx. 2050 mm (80.7 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1100 mm (43.3 in) (seat height may vary)
Weights
Dry Weight:
Approx. 186 kg (410 lbs) (may vary by specification)
Wet Weight:
Approx. 200 kg (440 lbs) (estimated, with fluids)
🛡️ Safety Features
Ratings
Safety Ratings:
Not Applicable (Motorcycles typically do not receive formal crash test ratings like cars)
Active Features
Braking System Front:
Dual 320 mm stainless steel discs, radial-mount Brembo calipers (4-piston)
Braking System Rear:
Single 220 mm stainless steel disc, 2-piston caliper
Optional ABS:
ABS was an option on some models during this period, but not standard on all RSV 1000 R variants.
💡 Technology Features
Infotainment
Infotainment Features:
Not applicable to this model; focus is on performance and rider connection.
Driver Assistance
Driver Assistance Features:
Limited to standard braking systems; advanced rider aids were not common on this model class at the time.
Connectivity
Connectivity Features:
Not applicable.
Instrumentation
Dashboard:
Digital and analog combination instrument cluster displaying speed, RPM, fuel level, engine temperature, and other essential indicators.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or annually, whichever comes first (refer to manual for precise interval)
Valve Clearance Check:
Typically around 12,000 km - 24,000 km (7,500 - 15,000 miles), depending on previous service and model year (refer to manual)
Spark Plug Replacement:
Refer to manual, typically every 12,000 km - 18,000 km (7,500 - 11,000 miles)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water (refer to manual for Aprilia specification)
Brake Fluid:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Known Issues
Common Issues:
Potential issues can include regulator/rectifier failure, clutch slave cylinder leaks, occasional electrical gremlins, and wear on suspension components due to high-performance usage. The manual would detail diagnostic procedures for these.
Maintenance Notes:
Regular maintenance is crucial for longevity and performance of this V-twin engine. Specific attention to the fuel system, cooling, and electrical components is recommended.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Aprilia is an Italian manufacturer with a strong racing heritage, known for innovative motorcycle designs and performance.
Model Evolution
Rsv Evolution:
The RSV 1000 R is the naked or 'streetfighter' variant of the RSV Mille, focusing on raw performance and aggressive styling. It evolved from earlier Mille models, featuring chassis and engine updates.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The RSV 1000 R and its faired sibling, the RSV Mille, were generally well-received by motorcycle press for their V-twin character, handling, and performance, often praised for their European flair and competitive pricing against Italian rivals.
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