Basic Information Identification Make: Aprilia Model: RSV Mille Codes Model Code Range: RP / RK Introduction Market Position Segment: High-performance sportbike Target Audience: Enthusiasts and owners seeking to perform their own maintenance and repairs on the Aprilia RSV Mille. Competitive Analysis Competitors: Ducati 916/996, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR Fireblade. Key Features Bike Highlights: V-twin engine, advanced chassis dynamics, high-quality suspension components, distinctive Italian design. Manual Value Proposition User Benefit: Enables owners to maintain their RSV Mille to factory standards, saving on dealership costs and ensuring optimal performance and longevity. Manual Details Coverage Areas Model Years Covered: 2000, 2001, 2002, 2003 Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) Manual Coverage Systems Covered Engine Mechanics: Full engine disassembly, assembly, timing, valve adjustment, piston and cylinder inspection, crankshaft and connecting rod service. Fuel System: Carburetor service (Dell'Orto PHM 40), fuel pump, fuel lines, tank maintenance. Ignition System: Ignition timing, coil testing, spark plug specifications, CDI unit diagnostics. Cooling System: Radiator, water pump, thermostat, coolant specifications and bleeding procedures. Transmission And Drivetrain: Clutch operation, gearbox disassembly and reassembly, chain and sprocket maintenance, lubrication. Suspension System: Front fork (Öhlins or Showa depending on variant) service and tuning, rear shock absorber (Öhlins or Sachs) inspection and adjustment, linkage maintenance. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake fluid specifications, bleeding procedures, pad and rotor replacement. Electrical System: Wiring diagrams, battery testing, starter motor, alternator, lighting circuits, fuse and relay identification, instrument cluster troubleshooting. Chassis And Bodywork: Frame inspection, fairing removal and installation, seat, fuel tank, and subframe components. Diagnostic Troubleshooting: Step-by-step guides for diagnosing common problems and intermittent faults. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement, brake inspection. Major Overhauls: Complete engine rebuilds, transmission overhauls, suspension fork rebuilds. Component Replacement: Detailed instructions for replacing clutch plates, brake pads, wheel bearings, seals, and more. Adjustments: Carburetor synchronization, idle speed adjustment, clutch lever free play, suspension sag. Electrical Troubleshooting: Fault finding for starting issues, charging system problems, lighting failures. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to full engine and component rebuilds with detailed specifications. Diagnostic Capability: Advanced: Includes symptom-based troubleshooting charts and diagnostic procedures. Repair Accuracy: Factory-level accuracy with torque specifications, tolerances, and specific workshop procedures. Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Resolution: High-resolution, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Yes, fully searchable text for quick information retrieval. Navigation Internal Linking: Likely includes internal hyperlinks for chapter navigation (typical for high-quality PDFs). Engine Specifications Primary Engine Engine Type: Liquid-cooled, 60-degree V-twin, four-stroke Displacement: 998 cc (998cm³) Bore X Stroke: 97 mm x 68 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 11.4:1 Performance Horsepower: Approx. 130-135 HP @ 9,500 RPM (claimed) Torque: Approx. 98-100 Nm @ 7,500 RPM (claimed) Fuel System Fuel Delivery: Dual Dell'Orto PHM 40 carburetors Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: API SG/SH or JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 depending on climate. Oil Capacity: Approx. 3.4 liters (with filter change) Transmission Standard Transmission Type: 6-speed sequential manual Features Clutch: Hydraulically operated, wet multi-plate clutch Final Drive: O-ring sealed chain Dimensions Exterior Length: Approx. 2,050 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1,135 mm (at seat) Weights Dry Weight: Approx. 190 kg Wet Weight: Approx. 210 kg (fully fueled and ready to ride) Wheelbase Wheelbase: Approx. 1,410 mm Tires Front Tire: 120/70ZR17 Rear Tire: 190/50ZR17 Fuel Capacity Fuel Tank Capacity: 21 liters Safety Features Ratings Crash Test Data: N/A (Motorcycle safety ratings are typically not standardized like automotive) Active Features Braking System: Dual 320mm discs with 4-piston calipers (front), Single 220mm disc with 2-piston caliper (rear). Brembo components. Passive Features Frame Construction: Aluminum alloy twin-spar frame for rigidity and light weight. Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, temperature gauge, warning lights. Driver Assistance ABS: Not typically standard on early RSV Mille models; optional on some later variants. Connectivity Diagnostic Ports: Basic diagnostic connectors for ECU access (may require specific tools). Maintenance Service Intervals Oil And Filter Change: Every 4,000 - 6,000 km or annually Valve Clearance Check: Every 12,000 - 24,000 km (depending on usage and manufacturer recommendation) Chain And Sprocket Inspection: Every 1,000 km or as needed Fluid Specifications Brake Fluid: DOT 4 Coolant Type: Ethylene glycol-based antifreeze/coolant, 50% mixture with distilled water. Fork Oil Viscosity: Typically SAE 5W or 10W (refer to manual for specific suspension variant) Known Issues Common Faults: Stator failures, rectifier issues, electrical connector corrosion, occasional carburetor synchronization problems, cam chain tensioner wear. Common...