🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Model Designation: RSV Mille 👋 Introduction Market Position Market Position: High-performance sportbike, a premium offering from Aprilia known for its V-twin engine and racing pedigree. Target Audience: Enthusiasts seeking to maintain, repair, or customize their high-performance Italian sportbike. Competitive Analysis Competitive Analysis: Competed against other European and Japanese superbikes of its era, such as Ducati 996, Yamaha YZF-R1, Honda CBR929RR/954RR, and Suzuki GSX-R1000. Key Features Key Features: Powerful V-twin engine, advanced chassis design, racing-derived suspension, and sophisticated electronics for its time. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive service and repair for the 2002 Aprilia RSV Mille motorcycle. Diagnostic Support: Provides guidance for diagnosing common and complex issues across all major motorcycle systems. Page Count Page Count: Not specified (Digital PDF) Manual Type Manual Type: Workshop Service Repair Manual Purpose: Diagnostic, repair, and maintenance guide for technicians and owners. Document Source: Factory/Official Service Repair Workshop Manual. Language Language: English Format Format: Digital PDF Download Compatibility: Compatible with all versions of Windows & Mac, smartphones, iPads, and other portable storage devices. Lifetime Support: Includes a Lifetime Protection Policy for replacement if lost or damaged. 📖 Manual Coverage Systems Covered Systems Covered: General Information, Assembly and Disassembly, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting. Electrical System Details: Wiring diagrams, component locations, troubleshooting for lighting, ignition, charging system, fuel injection, and other electrical components. Suspension Details: Front forks (e.g., Ohlins or Showa depending on sub-model/options), rear monoshock, adjustments, maintenance, and overhaul procedures. Chassis Details: Frame inspection, steering head bearing maintenance, swingarm and rear suspension linkage service. Bodywork Details: Fairing removal and installation, seat, fuel tank mounting, tail section components. Intake Exhaust Details: Airbox, intake runners, exhaust header pipes, muffler assembly, and associated components. Procedures Included Procedures Included: Tune-ups, lubrication, major engine rebuilds, transmission rebuilds, disassembly, repair, assembly, inspections, troubleshooting, parts identification, torque specifications, fuel pressure charts, electrical data, compression ranges, tolerances, and more. Engine Rebuild Scope: Detailed procedures for piston replacement, cylinder head service, crankshaft inspection, and camshaft timing. Fuel System Service: Throttle body synchronization, fuel injector cleaning/replacement, fuel pressure testing, fuel pump diagnosis. Transmission Overhaul: Gearbox disassembly and reassembly, shift drum and fork inspection, clutch assembly and adjustment. Cooling System Service: Radiator flush, coolant replacement, thermostat inspection, fan operation checks. Technical Depth Technical Depth: Factory/Official OEM specifications and procedures suitable for professional mechanics and experienced enthusiasts with basic mechanical knowledge. Covers detailed step-by-step repairs. Oem Data Provided: Includes OEM torque specifications, fuel pressure charts, electrical connector data, compression ranges, minimum and maximum tolerances, and potential part numbers/paint codes. Diagrams Illustrations: Features exploded diagrams before disassembly sections, along with charts and photos to aid in procedures. 📊 Manual Specifications File Format File Format: PDF Accessibility: Downloadable via email link within minutes of purchase, accessible on various devices. Print Quality Print Quality: Printable from PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Engine Displacement: 997.6 cc Bore X Stroke: 97 x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Ignition System: Electronic ignition, likely with dual spark plugs per cylinder. Starter System: Electric starter. Performance Horsepower: Approx. 130-135 hp (at crankshaft) Torque: Approx. 98-100 Nm (at crankshaft) Compression Ratio: Approx. 11.4:1 Fuel System Fuel System Type: Fuel Injection (Multi-point) Fuel Type: Unleaded gasoline (Premium/Super) Throttle Body Size: 54 mm 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Hydraulically operated, wet multi-plate Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2050 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1140 mm (at handlebars) Weights Dry Weight: Approx. 194 kg Wet Weight: Approx. 215 kg (fully fueled) Fuel Tank Capacity: Approx. 21 Liters 🛡️ Safety Features Active Features Braking System: Dual front hydraulic disc brakes with radial-mount calipers, Single rear hydraulic disc brake. Front Brake Disc Diameter: 320 mm Rear Brake Disc Diameter: 220 mm Passive Features Frame Type: Aluminum alloy twin-spar frame 💡 Technology Features Infotainment Infotainment System: Not applicable for this model year; basic analog instrumentation. Driver Assistance Driver Assistance: No advanced driver assistance systems typically found on modern vehicles. Connectivity Connectivity: No onboard connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 5,000 - 7,500 km or annually, whichever comes first (refer to manual for specific details). Valve Clearance Check: Typically around 10,000 - 15,000 km (refer to manual for precise interval). Fluid Specifications Engine Oil Type: API SG, JASO MA certified, SAE 10W-40 synthetic or semi-synthetic motorcycle oil (specific Aprilia recommended viscosity may vary). Coolant Type: Ethylene glycol...