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Aprilia SXV RXV 450 550 2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV Year: 2010 Variant: 450cc & 550cc 👋 Introduction Market Position Market Segment: High-performance Supermoto/Motocross dual-sport motorcycles. Competitive Analysis Competitors: Husqvarna SMS/TE, KTM EXC/SMC, Beta RR Motard, TM Racing SMR/EN. Key Features Aprilia Philosophy: Aprilia is known for its racing heritage, powerful V-twin engines in this segment, and agile chassis design, aiming for a blend of track-focused performance and off-road capability. 📋 Manual Details Coverage Manual Type: Full Service & Repair Manual Format Format: Digital (Likely PDF) Language Language: English Page Count Estimated Page Count: 500+ 📖 Manual Coverage Systems Systems Covered: Engine (all aspects), Transmission, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Cooling System, Lubrication System, Frame, Bodywork, Wiring Diagrams, Troubleshooting Procedures Procedures Included: Routine Maintenance, Scheduled Servicing, Engine Overhaul, Transmission Repair, Electrical Troubleshooting, Suspension Adjustment, Brake Service, Clutch Service, Fuel System Cleaning and Repair, Carburetor/Fuel Injection Servicing, Cylinder Head Reassembly, Piston and Connecting Rod Installation, Crankshaft Service, Valve Adjustment, Camshaft Timing, Oil Change Procedures, Filter Replacement, Cooling System Flush, Battery Maintenance, Ignition Coil Testing, Spark Plug Replacement, Wheel Bearing Service, Chain and Sprocket Maintenance, Troubleshooting Guides, Diagnostic Procedures Depth Technical Depth: Comprehensive: From basic owner maintenance tasks to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Quality File Format: PDF (Searchable and Printable) Print Quality Print Quality: High-resolution, clear diagrams and text. Binding Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement 450: 449.5 cc Displacement 550: 549.4 cc Performance 450 Bore X Stroke 450: 91 x 66.8 mm Power Output 450: Approx. 55-60 HP (varies by tuning) Torque 450: Approx. 45-50 Nm (varies by tuning) Performance 550 Bore X Stroke 550: 97 x 73.8 mm Power Output 550: Approx. 65-70 HP (varies by tuning) Torque 550: Approx. 55-60 Nm (varies by tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: 45mm (typical) Ignition Ignition System: Digital electronic ignition with variable advance Cooling Cooling System: Liquid-cooled Lubrication Lubrication System: Wet sump with oil cooler 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Features Clutch Type: Hydraulic multi-plate wet clutch Gear Ratios: Specific ratios detailed in manual, optimized for performance. 📐 Dimensions Exterior Frame Type: CrMo Steel Tubular Trellis Frame Weights Dry Weight Approx: Approx. 120-125 kg (depending on model variant) Fuel Tank Capacity: Approx. 7.2 Liters 🛡️ Safety Features Ratings Safety Focus: Performance-oriented; primary safety features are braking and chassis dynamics. Active Features Braking System Front: Dual 320mm floating discs with radial-mount calipers (e.g., Brembo) Braking System Rear: 240mm disc with single-piston caliper (e.g., Brembo) Suspension Front: Upside-down telescopic forks (e.g., Marzocchi, WP), fully adjustable (compression, rebound, preload) Suspension Rear: Monoshock with progressive linkage, fully adjustable (compression, rebound, preload) Passive Features Tires Front: 120/70-17 (Supermoto) / 90/90-21 (Enduro) Tires Rear: 160/60-17 (Supermoto) / 140/80-18 (Enduro) Wheel Type: Spoked or cast aluminum wheels 💡 Technology Features Infotainment Infotainment System: Basic instrumentation cluster (speedometer, tachometer, odometer, warning lights). No advanced infotainment features. Driver Assistance Driver Assistance Features: None (performance-focused design). Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually, but detailed in manual based on usage. Valve Adjustment Interval: Critical for performance, usually every 10,000-15,000 km, with specific checks recommended earlier. Spark Plug Replacement: Recommended every 10,000-15,000 km, depending on plug type. Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, e.g., SAE 10W-40 API SG/SH/SJ/SL. Engine Oil Capacity: Approx. 1.8 - 2.0 Liters (check dipstick/sight glass). Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 (specified by Aprilia). Clutch Fluid Type: DOT 4 or DOT 5.1 (specified by Aprilia). Known Issues Engine Heat Management: V-twin engines can run hot; proper coolant maintenance and airflow are crucial. Manual provides procedures for radiator cleaning and fan checks. Valve Clearances: Can drift over time; regular checks and adjustments are essential for optimal performance and longevity. Manual details the procedure. Electrical Connections: Corrosion or loose connections can occur in certain environments; manual provides wiring diagrams for troubleshooting. Fuel Pump Reliability: Some owners reported issues; manual covers fuel pump testing and replacement. 📚 Vehicle History Brand Heritage Aprilia Motorsport: Aprilia has a deep-rooted history in motorcycle racing, particularly in Grand Prix and Supermoto disciplines, which informs the design of their performance models. Model Evolution Sxv Rxv Development: The SXV/RXV line was Aprilia's foray into the high-performance dual-sport/supermoto segment, featuring potent V-twin engines derived from their road racing technology, offering a unique proposition in the market. Production Production Period: The SXV/RXV models were produced in various iterations from the mid-2000s through the early 2010s. 🏆 Awards & Recognition Recognitions Aprilia Performance Acclaim: Aprilia motorcycles, particularly their racing variants, are often recognized for their potent engines...
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Aprilia SXV RXV 450 550 2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV
Year:
2010
Variant:
450cc & 550cc
👋 Introduction
Market Position
Market Segment:
High-performance Supermoto/Motocross dual-sport motorcycles.
Competitive Analysis
Competitors:
Husqvarna SMS/TE, KTM EXC/SMC, Beta RR Motard, TM Racing SMR/EN.
Key Features
Aprilia Philosophy:
Aprilia is known for its racing heritage, powerful V-twin engines in this segment, and agile chassis design, aiming for a blend of track-focused performance and off-road capability.
📋 Manual Details
Coverage
Manual Type:
Full Service & Repair Manual
Format
Format:
Digital (Likely PDF)
Language
Language:
English
Page Count
Estimated Page Count:
500+
📖 Manual Coverage
Systems
Systems Covered:
Engine (all aspects), Transmission, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Cooling System, Lubrication System, Frame, Bodywork, Wiring Diagrams, Troubleshooting
Procedures
Procedures Included:
Routine Maintenance, Scheduled Servicing, Engine Overhaul, Transmission Repair, Electrical Troubleshooting, Suspension Adjustment, Brake Service, Clutch Service, Fuel System Cleaning and Repair, Carburetor/Fuel Injection Servicing, Cylinder Head Reassembly, Piston and Connecting Rod Installation, Crankshaft Service, Valve Adjustment, Camshaft Timing, Oil Change Procedures, Filter Replacement, Cooling System Flush, Battery Maintenance, Ignition Coil Testing, Spark Plug Replacement, Wheel Bearing Service, Chain and Sprocket Maintenance, Troubleshooting Guides, Diagnostic Procedures
Depth
Technical Depth:
Comprehensive: From basic owner maintenance tasks to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Quality
File Format:
PDF (Searchable and Printable)
Print Quality
Print Quality:
High-resolution, clear diagrams and text.
Binding
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement 450:
449.5 cc
Displacement 550:
549.4 cc
Performance 450
Bore X Stroke 450:
91 x 66.8 mm
Power Output 450:
Approx. 55-60 HP (varies by tuning)
Torque 450:
Approx. 45-50 Nm (varies by tuning)
Performance 550
Bore X Stroke 550:
97 x 73.8 mm
Power Output 550:
Approx. 65-70 HP (varies by tuning)
Torque 550:
Approx. 55-60 Nm (varies by tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
45mm (typical)
Ignition
Ignition System:
Digital electronic ignition with variable advance
Cooling
Cooling System:
Liquid-cooled
Lubrication
Lubrication System:
Wet sump with oil cooler
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Features
Clutch Type:
Hydraulic multi-plate wet clutch
Gear Ratios:
Specific ratios detailed in manual, optimized for performance.
📐 Dimensions
Exterior
Frame Type:
CrMo Steel Tubular Trellis Frame
Weights
Dry Weight Approx:
Approx. 120-125 kg (depending on model variant)
Fuel Tank Capacity:
Approx. 7.2 Liters
🛡️ Safety Features
Ratings
Safety Focus:
Performance-oriented; primary safety features are braking and chassis dynamics.
Active Features
Braking System Front:
Dual 320mm floating discs with radial-mount calipers (e.g., Brembo)
Braking System Rear:
240mm disc with single-piston caliper (e.g., Brembo)
Suspension Front:
Upside-down telescopic forks (e.g., Marzocchi, WP), fully adjustable (compression, rebound, preload)
Suspension Rear:
Monoshock with progressive linkage, fully adjustable (compression, rebound, preload)
Passive Features
Tires Front:
120/70-17 (Supermoto) / 90/90-21 (Enduro)
Tires Rear:
160/60-17 (Supermoto) / 140/80-18 (Enduro)
Wheel Type:
Spoked or cast aluminum wheels
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster (speedometer, tachometer, odometer, warning lights). No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None (performance-focused design).
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, but detailed in manual based on usage.
Valve Adjustment Interval:
Critical for performance, usually every 10,000-15,000 km, with specific checks recommended earlier.
Spark Plug Replacement:
Recommended every 10,000-15,000 km, depending on plug type.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, e.g., SAE 10W-40 API SG/SH/SJ/SL.
Engine Oil Capacity:
Approx. 1.8 - 2.0 Liters (check dipstick/sight glass).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (specified by Aprilia).
Clutch Fluid Type:
DOT 4 or DOT 5.1 (specified by Aprilia).
Known Issues
Engine Heat Management:
V-twin engines can run hot; proper coolant maintenance and airflow are crucial. Manual provides procedures for radiator cleaning and fan checks.
Valve Clearances:
Can drift over time; regular checks and adjustments are essential for optimal performance and longevity. Manual details the procedure.
Electrical Connections:
Corrosion or loose connections can occur in certain environments; manual provides wiring diagrams for troubleshooting.
Fuel Pump Reliability:
Some owners reported issues; manual covers fuel pump testing and replacement.
📚 Vehicle History
Brand Heritage
Aprilia Motorsport:
Aprilia has a deep-rooted history in motorcycle racing, particularly in Grand Prix and Supermoto disciplines, which informs the design of their performance models.
Model Evolution
Sxv Rxv Development:
The SXV/RXV line was Aprilia's foray into the high-performance dual-sport/supermoto segment, featuring potent V-twin engines derived from their road racing technology, offering a unique proposition in the market.
Production
Production Period:
The SXV/RXV models were produced in various iterations from the mid-2000s through the early 2010s.
🏆 Awards & Recognition
Recognitions
Aprilia Performance Acclaim:
Aprilia motorcycles, particularly their racing variants, are often recognized for their potent engines and exceptional handling characteristics within their respective classes.
Ratings
Motorcycle Reviews:
Often praised by critics for their aggressive styling, thrilling performance, and advanced chassis components, though sometimes noted for higher maintenance requirements.
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