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APRILIA SXV RXV 450 550 Digital Workshop Repair Manual 2006 ONWARDS

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Engine Displacement Options: 450cc, 550cc Codes Product Name: APRILIA SXV RXV 450 550 Digital Workshop Repair Manual 2006 ONWARDS 👋 Introduction Market Position Segment: High-performance dual-sport / supermoto motorcycles. Target Audience: Enthusiasts, racers, and owners requiring in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitors: Competes with other European and Japanese performance off-road and supermoto machines from brands like KTM, Husqvarna, and Yamaha. Key Features Engine Configuration: Powerful V-twin engines (450cc and 550cc) offering significant torque and horsepower for their class. Chassis Design: Lightweight and agile chassis, often featuring premium suspension components, designed for aggressive riding. Versatility: Dual-sport capability with the RXV models, while the SXV models are more track-focused supermotos. 📋 Manual Details Coverage Areas Years Covered: 2006 onwards Model Variants Covered: SXV 450, RXV 450, SXV 550, RXV 550 Page Count Estimated Page Count: Extensive (typical workshop manuals exceed 500 pages for this complexity) Manual Type Type: Digital Workshop Repair Manual Language Language: English (assumed, standard for this market) Format Format: Digital (likely PDF or similar e-book format) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, and rebuilding for both 450cc and 550cc V-twin engines. Fuel System: Fuel injection system diagnostics, component testing (injectors, throttle bodies, fuel pump), and troubleshooting. Ignition System: Ignition coil testing, spark plug specifications, timing procedures, and ECU diagnostics. Cooling System: Radiator, coolant flow, water pump, thermostat, and fan operation and testing. Transmission And Drivetrain: Gearbox disassembly, inspection, lubrication, clutch assembly, and final drive maintenance. Suspension And Steering: Front fork (inverted telescopic) and rear shock absorber servicing, spring rates, damping adjustments, steering head bearing maintenance. Braking System: Hydraulic brake system maintenance, caliper overhaul, master cylinder servicing, disc inspection, and bleeding procedures. Electrical System: Wiring diagrams, component testing (stator, regulator/rectifier, battery, starter), lighting, and instrument panel functionality. Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, fuel tank, and exhaust system servicing. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, air filter cleaning, spark plug replacement, brake fluid changes. Troubleshooting Diagnostics: Step-by-step diagnostic guides for common starting, running, and electrical issues. Rebuilding Overhaul: Detailed procedures for complete engine rebuilds, suspension component overhauls, and transmission servicing. Adjustment And Calibration: Carburetor (if applicable on earlier models) or EFI throttle body synchronization, idle speed adjustment, chain slack adjustment. Component Replacement: Detailed instructions for replacing wear items and critical components (e.g., wheel bearings, brake pads, clutch plates). Technical Depth Depth: Comprehensive, covering all aspects from basic user maintenance to full engine and chassis rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF (most common for digital manuals) Searchability: Likely text-searchable for efficient information retrieval. Printability: Printable pages for easy reference during workshop tasks. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, V-twin Bore X Stroke 450: Approx. 70mm x 55mm (exact figures may vary by sub-model) Bore X Stroke 550: Approx. 74mm x 64mm (exact figures may vary by sub-model) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower 450: Approximately 60-65 HP (stock, may vary) Horsepower 550: Approximately 70-75 HP (stock, may vary) Torque 450: Approximately 45-50 Nm (stock, may vary) Torque 550: Approximately 55-60 Nm (stock, may vary) Fuel System Induction: Electronic Fuel Injection (EFI) with dual throttle bodies. Fuel Type: Unleaded gasoline, 95 RON or higher recommended. 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox. Optional Options: N/A (typically single transmission configuration per model) Features Clutch: Hydraulically operated wet multi-plate clutch. Final Drive: Chain drive. 📐 Dimensions Exterior Wheelbase: Approx. 1480-1500 mm (varies slightly by model/year) Seat Height: Approx. 900-920 mm (significant for this class) Weights Dry Weight: Approx. 120-135 kg (varies by model) Fuel Tank Capacity: Approx. 7-8 Liters. 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycles do not have standardized crash ratings like cars). Active Features Braking: High-performance hydraulic disc brakes front and rear (e.g., dual discs front, single rear). Tires: Sport-biased tires, often with specific tread patterns for on-road or off-road use depending on SXV/RXV designation. Passive Features Frame Construction: Sturdy steel trellis or aluminum frame designed for rigidity and impact absorption. 💡 Technology Features Infotainment Display Type: Basic digital or analog instrument cluster providing speed, RPM, odometer, trip meter, and essential warning lights. Driver Assistance ABS: ABS was typically an optional feature or introduced on later models. Manual will confirm availability. Connectivity Diagnostic Ports: Diagnostic port for ECU readouts and fault code retrieval, crucial for troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,500-5,000 km or annually, check manual for specifics. Valve Clearance Check: Critical, often at 5,000-10,000 km intervals due to performance engine design. Manual will detail procedure. Chain...
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APRILIA SXV RXV 450 550 Digital Workshop Repair Manual 2006 ONWARDS
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Engine Displacement Options:
450cc, 550cc
Codes
Product Name:
APRILIA SXV RXV 450 550 Digital Workshop Repair Manual 2006 ONWARDS
👋 Introduction
Market Position
Segment:
High-performance dual-sport / supermoto motorcycles.
Target Audience:
Enthusiasts, racers, and owners requiring in-depth technical knowledge for maintenance and repair.
Competitive Analysis
Competitors:
Competes with other European and Japanese performance off-road and supermoto machines from brands like KTM, Husqvarna, and Yamaha.
Key Features
Engine Configuration:
Powerful V-twin engines (450cc and 550cc) offering significant torque and horsepower for their class.
Chassis Design:
Lightweight and agile chassis, often featuring premium suspension components, designed for aggressive riding.
Versatility:
Dual-sport capability with the RXV models, while the SXV models are more track-focused supermotos.
📋 Manual Details
Coverage Areas
Years Covered:
2006 onwards
Model Variants Covered:
SXV 450, RXV 450, SXV 550, RXV 550
Page Count
Estimated Page Count:
Extensive (typical workshop manuals exceed 500 pages for this complexity)
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English (assumed, standard for this market)
Format
Format:
Digital (likely PDF or similar e-book format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, assembly, inspection, and rebuilding for both 450cc and 550cc V-twin engines.
Fuel System:
Fuel injection system diagnostics, component testing (injectors, throttle bodies, fuel pump), and troubleshooting.
Ignition System:
Ignition coil testing, spark plug specifications, timing procedures, and ECU diagnostics.
Cooling System:
Radiator, coolant flow, water pump, thermostat, and fan operation and testing.
Transmission And Drivetrain:
Gearbox disassembly, inspection, lubrication, clutch assembly, and final drive maintenance.
Suspension And Steering:
Front fork (inverted telescopic) and rear shock absorber servicing, spring rates, damping adjustments, steering head bearing maintenance.
Braking System:
Hydraulic brake system maintenance, caliper overhaul, master cylinder servicing, disc inspection, and bleeding procedures.
Electrical System:
Wiring diagrams, component testing (stator, regulator/rectifier, battery, starter), lighting, and instrument panel functionality.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank, and exhaust system servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning, spark plug replacement, brake fluid changes.
Troubleshooting Diagnostics:
Step-by-step diagnostic guides for common starting, running, and electrical issues.
Rebuilding Overhaul:
Detailed procedures for complete engine rebuilds, suspension component overhauls, and transmission servicing.
Adjustment And Calibration:
Carburetor (if applicable on earlier models) or EFI throttle body synchronization, idle speed adjustment, chain slack adjustment.
Component Replacement:
Detailed instructions for replacing wear items and critical components (e.g., wheel bearings, brake pads, clutch plates).
Technical Depth
Depth:
Comprehensive, covering all aspects from basic user maintenance to full engine and chassis rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (most common for digital manuals)
Searchability:
Likely text-searchable for efficient information retrieval.
Printability:
Printable pages for easy reference during workshop tasks.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, four-stroke, V-twin
Bore X Stroke 450:
Approx. 70mm x 55mm (exact figures may vary by sub-model)
Bore X Stroke 550:
Approx. 74mm x 64mm (exact figures may vary by sub-model)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower 450:
Approximately 60-65 HP (stock, may vary)
Horsepower 550:
Approximately 70-75 HP (stock, may vary)
Torque 450:
Approximately 45-50 Nm (stock, may vary)
Torque 550:
Approximately 55-60 Nm (stock, may vary)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with dual throttle bodies.
Fuel Type:
Unleaded gasoline, 95 RON or higher recommended.
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox.
Optional
Options:
N/A (typically single transmission configuration per model)
Features
Clutch:
Hydraulically operated wet multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1480-1500 mm (varies slightly by model/year)
Seat Height:
Approx. 900-920 mm (significant for this class)
Weights
Dry Weight:
Approx. 120-135 kg (varies by model)
Fuel Tank Capacity:
Approx. 7-8 Liters.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles do not have standardized crash ratings like cars).
Active Features
Braking:
High-performance hydraulic disc brakes front and rear (e.g., dual discs front, single rear).
Tires:
Sport-biased tires, often with specific tread patterns for on-road or off-road use depending on SXV/RXV designation.
Passive Features
Frame Construction:
Sturdy steel trellis or aluminum frame designed for rigidity and impact absorption.
💡 Technology Features
Infotainment
Display Type:
Basic digital or analog instrument cluster providing speed, RPM, odometer, trip meter, and essential warning lights.
Driver Assistance
ABS:
ABS was typically an optional feature or introduced on later models. Manual will confirm availability.
Connectivity
Diagnostic Ports:
Diagnostic port for ECU readouts and fault code retrieval, crucial for troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500-5,000 km or annually, check manual for specifics.
Valve Clearance Check:
Critical, often at 5,000-10,000 km intervals due to performance engine design. Manual will detail procedure.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended every 500-1000 km or after wet/off-road riding.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 recommended. Specific API or JASO MA/MA2 rating will be in manual.
Engine Oil Capacity:
Approx. 1.5-2.0 Liters (check manual for exact dry/wet fill).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific type will be listed in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid. Manual will specify.
Transmission Oil Type:
Often shares engine oil or uses a specific gear oil. Manual will specify.
Known Issues
Valve Adjustment:
Valve clearance can be tight and requires meticulous adjustment. Early models may have had specific cam wear patterns, manual will cover inspection.
Electrical Gremlins:
As with many high-performance European bikes of this era, electrical connections and grounds require diligent inspection and maintenance.
Cooling System Management:
Overheating can be an issue if cooling system is not meticulously maintained, especially under demanding use.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles.
Model Evolution
Development:
The SXV/RXV line represented Aprilia's foray into high-performance V-twin supermoto and dual-sport categories, distinguishing themselves with their unique engine configuration.
Production
Manufacturing Location:
Italy.
Key Production Years:
Initial release and development spanned the mid-2000s, with this manual covering models from 2006 onwards.
🏆 Awards & Recognition
Recognitions
Motocross Supermoto Achievements:
Aprilia has a strong history in racing, and these models were often competitive in their respective categories.
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