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Aprilia SXV RXV 550 2006-2013 All Service Manual Repair

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 550 Model Range: SXV 550, RXV 550 Production Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Segment: High-performance supermoto and off-road (enduro) motorcycle segment. Aprilia Heritage: Aprilia is renowned for its racing pedigree and technologically advanced motorcycles, often featuring innovative engineering and potent V-twin engines. Competitive Analysis Competitors: Key competitors in this performance-oriented segment included models from KTM (e.g., 560/690 SM/SMC), Husqvarna, and potentially high-performance dual-sport bikes from other European manufacturers. Key Features Performance Focus: Designed for aggressive riding, both on and off-road, emphasizing power, handling, and agility. V Twin Engine: The distinctive 550cc V-twin engine is a hallmark, offering a broad powerband and strong torque characteristics. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service and repair for Aprilia SXV RXV 550 models Page Count Estimated Page Count: Varies by specific manual version; typically 300-700 pages for a full service manual. Manual Type Type: Service Manual / Repair Manual Language Language: English (typically, based on product description implying wide distribution) Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine: V-twin cylinder engine, cooling system (liquid), lubrication system, fuel system (carburetor/injection depending on specific sub-model/year), ignition system, exhaust system. Transmission: Gearbox (6-speed), clutch system (hydraulic), final drive (chain). Chassis: Frame construction and inspection, subframe, swingarm, steering system, front suspension (upside-down forks), rear suspension (monoshock). Brakes: Front and rear braking systems, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures. Electrical: Wiring diagrams, battery, starter motor, alternator/stator, lighting system, instrumentation, ignition switch, ECU (if applicable), troubleshooting electrical faults. Bodywork: Fairings, fuel tank, seat, fenders, graphics, body panel removal and installation. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, chain adjustment and lubrication, brake fluid replacement, coolant checks and replacement. Troubleshooting: Diagnostic flowcharts for common issues, symptom-based troubleshooting guides for engine, electrical, and mechanical problems. Repair: Step-by-step instructions for disassembly, inspection, repair, and reassembly of major components and systems. Engine Rebuild: Detailed procedures for engine overhaul, including piston and ring replacement, valve adjustment, gasket replacement, and crankshaft/connecting rod service. Suspension Service: Fork seal replacement, fork oil change and level adjustment, rear shock absorber service and adjustment. Torque Specifications: Critical torque values for fasteners and engine components. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission overhauls. Includes diagnostic procedures and specifications for professional or advanced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Searchability: Searchable text content for quick information retrieval. Image Quality: High-resolution diagrams, schematics, and photographs. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin cylinder, liquid-cooled Displacement: 549.3 cc (33.5 cubic inches) Bore X Stroke: 72 mm x 68 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: Typically around 12.9:1 (exact may vary by year/sub-model) Performance Horsepower: Approx. 70 HP (51.5 kW) @ 9500 rpm (rated output, subject to regulations) Torque: Approx. 55 Nm (40.6 lb-ft) @ 7000 rpm (rated output) Fuel System Fuel Delivery: Early models may use Dell'Orto carburetors (e.g., PHBH 38), later models or variants may have electronic fuel injection (EFI). Manual covers specific systems. Fuel Type: Unleaded gasoline, minimum 95 RON (Premium) Lubrication Lubrication System: Wet sump with oil cooler Cooling System Cooling Method: Liquid-cooled, dual radiators 🔧 Transmission Standard Gearbox: 6-speed constant mesh Optional Optional Transmission: N/A (Single transmission offering) Features Clutch: Hydraulic actuated, multi-plate wet clutch Final Drive: O-ring sealed chain, 15/48 gear ratio (typical, may vary) 📐 Dimensions Exterior Length: Approx. 2210 mm (87 in) - may vary slightly by model year Width: Approx. 800 mm (31.5 in) - excluding mirrors Height: Approx. 1160 mm (45.7 in) - seat height Wheelbase: Approx. 1470 mm (57.9 in) Weights Dry Weight: Approx. 142 kg (313 lbs) - SXV variants may be slightly lighter than RXV Wet Weight: Approx. 155 kg (342 lbs) - with all fluids Max Load: Specify in manual, typically for rider + luggage. 🛡️ Safety Features Ratings Safety Certification: CE (Conformité Européenne) for road-legal variants where applicable. Active Features Braking System: Dual hydraulic disc front brake, single hydraulic disc rear brake. Braking performance is a key active safety feature. Tires: Performance tires optimized for grip and lean angle. Passive Features Lighting: Headlight, taillight, brake lights, turn signals (for road-legal variants). Frame Design: Robust trellis frame provides rigidity and rider feedback. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning, high beam indicator. No advanced infotainment features typical of modern touring bikes. Driver Assistance ABS: ABS was not a standard feature on these models during this period. Check specific market variants. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km (1,800-3,000 miles) or annually,...
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Aprilia SXV RXV 550 2006-2013 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 550
Model Range:
SXV 550, RXV 550
Production Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
👋 Introduction
Market Position
Segment:
High-performance supermoto and off-road (enduro) motorcycle segment.
Aprilia Heritage:
Aprilia is renowned for its racing pedigree and technologically advanced motorcycles, often featuring innovative engineering and potent V-twin engines.
Competitive Analysis
Competitors:
Key competitors in this performance-oriented segment included models from KTM (e.g., 560/690 SM/SMC), Husqvarna, and potentially high-performance dual-sport bikes from other European manufacturers.
Key Features
Performance Focus:
Designed for aggressive riding, both on and off-road, emphasizing power, handling, and agility.
V Twin Engine:
The distinctive 550cc V-twin engine is a hallmark, offering a broad powerband and strong torque characteristics.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service and repair for Aprilia SXV RXV 550 models
Page Count
Estimated Page Count:
Varies by specific manual version; typically 300-700 pages for a full service manual.
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English (typically, based on product description implying wide distribution)
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
V-twin cylinder engine, cooling system (liquid), lubrication system, fuel system (carburetor/injection depending on specific sub-model/year), ignition system, exhaust system.
Transmission:
Gearbox (6-speed), clutch system (hydraulic), final drive (chain).
Chassis:
Frame construction and inspection, subframe, swingarm, steering system, front suspension (upside-down forks), rear suspension (monoshock).
Brakes:
Front and rear braking systems, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures.
Electrical:
Wiring diagrams, battery, starter motor, alternator/stator, lighting system, instrumentation, ignition switch, ECU (if applicable), troubleshooting electrical faults.
Bodywork:
Fairings, fuel tank, seat, fenders, graphics, body panel removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug service, chain adjustment and lubrication, brake fluid replacement, coolant checks and replacement.
Troubleshooting:
Diagnostic flowcharts for common issues, symptom-based troubleshooting guides for engine, electrical, and mechanical problems.
Repair:
Step-by-step instructions for disassembly, inspection, repair, and reassembly of major components and systems.
Engine Rebuild:
Detailed procedures for engine overhaul, including piston and ring replacement, valve adjustment, gasket replacement, and crankshaft/connecting rod service.
Suspension Service:
Fork seal replacement, fork oil change and level adjustment, rear shock absorber service and adjustment.
Torque Specifications:
Critical torque values for fasteners and engine components.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission overhauls. Includes diagnostic procedures and specifications for professional or advanced DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchability:
Searchable text content for quick information retrieval.
Image Quality:
High-resolution diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, V-twin cylinder, liquid-cooled
Displacement:
549.3 cc (33.5 cubic inches)
Bore X Stroke:
72 mm x 68 mm
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
Typically around 12.9:1 (exact may vary by year/sub-model)
Performance
Horsepower:
Approx. 70 HP (51.5 kW) @ 9500 rpm (rated output, subject to regulations)
Torque:
Approx. 55 Nm (40.6 lb-ft) @ 7000 rpm (rated output)
Fuel System
Fuel Delivery:
Early models may use Dell'Orto carburetors (e.g., PHBH 38), later models or variants may have electronic fuel injection (EFI). Manual covers specific systems.
Fuel Type:
Unleaded gasoline, minimum 95 RON (Premium)
Lubrication
Lubrication System:
Wet sump with oil cooler
Cooling System
Cooling Method:
Liquid-cooled, dual radiators
🔧 Transmission
Standard
Gearbox:
6-speed constant mesh
Optional
Optional Transmission:
N/A (Single transmission offering)
Features
Clutch:
Hydraulic actuated, multi-plate wet clutch
Final Drive:
O-ring sealed chain, 15/48 gear ratio (typical, may vary)
📐 Dimensions
Exterior
Length:
Approx. 2210 mm (87 in) - may vary slightly by model year
Width:
Approx. 800 mm (31.5 in) - excluding mirrors
Height:
Approx. 1160 mm (45.7 in) - seat height
Wheelbase:
Approx. 1470 mm (57.9 in)
Weights
Dry Weight:
Approx. 142 kg (313 lbs) - SXV variants may be slightly lighter than RXV
Wet Weight:
Approx. 155 kg (342 lbs) - with all fluids
Max Load:
Specify in manual, typically for rider + luggage.
🛡️ Safety Features
Ratings
Safety Certification:
CE (Conformité Européenne) for road-legal variants where applicable.
Active Features
Braking System:
Dual hydraulic disc front brake, single hydraulic disc rear brake. Braking performance is a key active safety feature.
Tires:
Performance tires optimized for grip and lean angle.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals (for road-legal variants).
Frame Design:
Robust trellis frame provides rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning, high beam indicator. No advanced infotainment features typical of modern touring bikes.
Driver Assistance
ABS:
ABS was not a standard feature on these models during this period. Check specific market variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Check manual for exact interval.
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or after riding in wet conditions.
Spark Plug Service:
Inspect/replace every 6,000-10,000 km (3,700-6,200 miles).
Valve Adjustment:
Recommended every 10,000-15,000 km (6,200-9,300 miles).
Fluid Specifications
Engine Oil:
API SG/SH/SJ, SAE 10W-40 or 15W-50 (synthetic or semi-synthetic recommended). Capacity approx. 2.2-2.4 liters.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water.
Brake Fluid:
DOT 4
Fork Oil:
Typically SAE 5W or 7.5W (check specific manual for weight and level).
Known Issues
Potential Issues:
Some owners have reported issues related to cooling system efficiency, electrical connectors, and occasional carburation tuning (on carbureted models). Regular maintenance is key.
Vibrations:
Characteristic of large V-twins; vibration damping can be improved with aftermarket accessories.
Filter Part Numbers
Oil Filter:
e.g., HIFLOFILTRO HF153, K&N KN-153, or OEM Aprilia part number.
📚 Vehicle History
Brand Heritage
Aprilia Moto Heritage:
Aprilia boasts a rich history in motorcycle racing, particularly in Grand Prix and off-road disciplines, influencing their road-going performance models.
Model Evolution
Sxv Rxv Origins:
The SXV and RXV series represent Aprilia's foray into the supermoto and dual-sport segments, directly leveraging their off-road and track expertise to create highly potent and capable machines.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific 'awards' for these niche models are rare, they consistently received praise in motorcycling publications for their exceptional performance, handling, and unique V-twin character.
Ratings
Editorial Reviews:
Praised for their lightweight chassis, potent engines, and aggressive styling.
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