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Arctic Cat 400 400 TBX TRV 2006 PDF Service & Repair Manual Download

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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TBX TRV Year: 2006 Submodel: 400 TBX TRV 👋 Introduction Market Position Segment: Utility ATV (All-Terrain Vehicle) Target Audience: Recreational riders, farmers, hunters, utility users. Competitive Analysis Competitors 2006: Polaris Sportsman 400, Can-Am Outlander 400, Yamaha Kodiak 400, Suzuki TwinPeaks 400 Key Features Vehicle Atv Type: 4x4 Utility ATV Model Variants: TBX (Towing Box), TRV (Towing/Riding Vehicle - likely refers to passenger capability or similar designation) Key Features Manual Value Proposition: Provides in-depth technical guidance for maintenance, troubleshooting, and repair, enabling owners to maintain their vehicle effectively. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Pages: 300-400 (typical for this class of vehicle) Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end components, lubrication, cooling, fuel delivery, ignition, starting, charging, exhaust Drivetrain Systems: Transmission (CVT), drive shafts, differentials (front/rear), axles, hub assemblies Chassis Suspension: Front suspension (A-arms, shocks, springs), rear suspension (swingarm, shocks, springs), steering system, wheel bearings Braking Systems: Hydraulic brake system, calipers, master cylinder, brake lines, brake pads, brake rotors Electrical Systems: Wiring diagrams, lighting, battery, starter, alternator, ignition switch, kill switch, accessories, diagnostics Bodywork And Trim: Frame components, plastics, fenders, seating, cargo bed (TBX), front rack, rear rack Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, coolant flush, brake fluid service, drive belt inspection/replacement, lubrication points Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, electrical system checks, engine performance issues Repair Procedures: Complete engine teardown and reassembly, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component testing and replacement Technical Specifications: Torque values, clearances, fluid capacities, electrical component resistance values, timing specifications Technical Depth Depth: Comprehensive; covers everything from basic scheduled maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if created from original electronic source. Print Quality Image Resolution: Variable, but expected to be high enough for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder Displacement: 375cc to 400cc (specific to model variant, typically around 375cc for the '400' designation) Bore X Stroke: Typical: 80mm x 74.4mm (verify with specific manual data) Cooling System: Liquid-Cooled Valvetrain: SOHC (Single Overhead Cam), 2 valves per cylinder Performance Horsepower: Approximately 24-28 HP (estimated, actual may vary) Torque: Approx. 28-30 lb-ft (estimated) Fuel System Fuel Delivery: Carbureted (Keihin CVK 36mm typical) Fuel Type: Unleaded Gasoline, 87 Octane Lubrication Oil Type: SAE 10W-40 (API SG or higher recommended) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR9EB or equivalent 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with Hi/Lo Range Drive System: Shaft Drive, 2WD/4WD Selectable with Front Differential Lock Features Clutch Type: Wet, Multi-plate (CVT Drive/Driven Clutches) Fluid Specifications Cvtfuel Type: Arctic Cat specifically formulated CVT fluid or equivalent (check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 83 inches (210.8 cm) Width: Approx. 46 inches (116.8 cm) Height: Approx. 49 inches (124.5 cm) Wheelbase: Approx. 50 inches (127 cm) Weights Dry Weight: Approx. 580-600 lbs (263-272 kg) Cargo Front Rack Capacity: Approx. 100 lbs (45 kg) Rear Rack Capacity: Approx. 200 lbs (90 kg) Tbxtowing Capacity: Approx. 1050 lbs (476 kg) 🛡️ Safety Features Ratings Atv Safety Standards: ANSI/SVIA standards compliance Active Features Braking System Type: Hydraulic Disc Brakes (Front and Rear) Selectable 4Wd: Yes Differential Lock: Front Differential Lock Passive Features Lighting: Dual Halogen Headlights, Taillight/Brake Light Handlebar Guards: Standard 💡 Technology Features Infotainment Infotainment System: N/A (Basic Utility Vehicle) Driver Assistance Driver Assistance Features: N/A (Basic Utility Vehicle) Connectivity Connectivity Features: N/A (Basic Utility Vehicle) 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually, whichever comes first. Air Filter Cleaning: Every 20 hours or as needed in dusty conditions. Spark Plug Replacement: Every 100 hours or annually. Cv Belt Inspection: Every 50 hours or annually; replace as needed. Brake Fluid Flush: Every 2 years or as recommended in manual. Fluid Specifications Engine Oil Capacity: Approx. 1.7 Liters (1.8 Quarts) with filter change. Coolant Capacity: Approx. 1.7 Liters (1.8 Quarts) Brake Fluid Type: DOT 3 or DOT 4 Hydraulic Brake Fluid Known Issues Common Wear Items: CVT belt wear, wheel bearings, ball joints, tie rod ends, brake pad wear. Electrical Potential Issues: Corrosion in connectors, regulator/rectifier failure (common on many ATVs of this era). Engine Performance Notes: Carburetor tuning may be required over time; ensure proper air filtration. 📚 Vehicle History Brand Heritage Manufacturer: Arctic Cat (Textron Specialized Vehicles) Founding Year: 1960 Model Evolution Atv Lineup Context: Part of Arctic Cat's robust line of utility ATVs, emphasizing off-road capability and towing. Generations: The 2006 model represents a...
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Arctic Cat 400 400 TBX TRV 2006 PDF Service & Repair Manual Download
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
400 TBX TRV
Year:
2006
Submodel:
400 TBX TRV
👋 Introduction
Market Position
Segment:
Utility ATV (All-Terrain Vehicle)
Target Audience:
Recreational riders, farmers, hunters, utility users.
Competitive Analysis
Competitors 2006:
Polaris Sportsman 400, Can-Am Outlander 400, Yamaha Kodiak 400, Suzuki TwinPeaks 400
Key Features Vehicle
Atv Type:
4x4 Utility ATV
Model Variants:
TBX (Towing Box), TRV (Towing/Riding Vehicle - likely refers to passenger capability or similar designation)
Key Features Manual
Value Proposition:
Provides in-depth technical guidance for maintenance, troubleshooting, and repair, enabling owners to maintain their vehicle effectively.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
300-400 (typical for this class of vehicle)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, top-end components, lubrication, cooling, fuel delivery, ignition, starting, charging, exhaust
Drivetrain Systems:
Transmission (CVT), drive shafts, differentials (front/rear), axles, hub assemblies
Chassis Suspension:
Front suspension (A-arms, shocks, springs), rear suspension (swingarm, shocks, springs), steering system, wheel bearings
Braking Systems:
Hydraulic brake system, calipers, master cylinder, brake lines, brake pads, brake rotors
Electrical Systems:
Wiring diagrams, lighting, battery, starter, alternator, ignition switch, kill switch, accessories, diagnostics
Bodywork And Trim:
Frame components, plastics, fenders, seating, cargo bed (TBX), front rack, rear rack
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, coolant flush, brake fluid service, drive belt inspection/replacement, lubrication points
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, electrical system checks, engine performance issues
Repair Procedures:
Complete engine teardown and reassembly, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component testing and replacement
Technical Specifications:
Torque values, clearances, fluid capacities, electrical component resistance values, timing specifications
Technical Depth
Depth:
Comprehensive; covers everything from basic scheduled maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if created from original electronic source.
Print Quality
Image Resolution:
Variable, but expected to be high enough for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder
Displacement:
375cc to 400cc (specific to model variant, typically around 375cc for the '400' designation)
Bore X Stroke:
Typical: 80mm x 74.4mm (verify with specific manual data)
Cooling System:
Liquid-Cooled
Valvetrain:
SOHC (Single Overhead Cam), 2 valves per cylinder
Performance
Horsepower:
Approximately 24-28 HP (estimated, actual may vary)
Torque:
Approx. 28-30 lb-ft (estimated)
Fuel System
Fuel Delivery:
Carbureted (Keihin CVK 36mm typical)
Fuel Type:
Unleaded Gasoline, 87 Octane
Lubrication
Oil Type:
SAE 10W-40 (API SG or higher recommended)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR9EB or equivalent
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with Hi/Lo Range
Drive System:
Shaft Drive, 2WD/4WD Selectable with Front Differential Lock
Features
Clutch Type:
Wet, Multi-plate (CVT Drive/Driven Clutches)
Fluid Specifications
Cvtfuel Type:
Arctic Cat specifically formulated CVT fluid or equivalent (check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 83 inches (210.8 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 49 inches (124.5 cm)
Wheelbase:
Approx. 50 inches (127 cm)
Weights
Dry Weight:
Approx. 580-600 lbs (263-272 kg)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Tbxtowing Capacity:
Approx. 1050 lbs (476 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
ANSI/SVIA standards compliance
Active Features
Braking System Type:
Hydraulic Disc Brakes (Front and Rear)
Selectable 4Wd:
Yes
Differential Lock:
Front Differential Lock
Passive Features
Lighting:
Dual Halogen Headlights, Taillight/Brake Light
Handlebar Guards:
Standard
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Utility Vehicle)
Driver Assistance
Driver Assistance Features:
N/A (Basic Utility Vehicle)
Connectivity
Connectivity Features:
N/A (Basic Utility Vehicle)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Every 20 hours or as needed in dusty conditions.
Spark Plug Replacement:
Every 100 hours or annually.
Cv Belt Inspection:
Every 50 hours or annually; replace as needed.
Brake Fluid Flush:
Every 2 years or as recommended in manual.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.7 Liters (1.8 Quarts) with filter change.
Coolant Capacity:
Approx. 1.7 Liters (1.8 Quarts)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Common Wear Items:
CVT belt wear, wheel bearings, ball joints, tie rod ends, brake pad wear.
Electrical Potential Issues:
Corrosion in connectors, regulator/rectifier failure (common on many ATVs of this era).
Engine Performance Notes:
Carburetor tuning may be required over time; ensure proper air filtration.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Founding Year:
1960
Model Evolution
Atv Lineup Context:
Part of Arctic Cat's robust line of utility ATVs, emphasizing off-road capability and towing.
Generations:
The 2006 model represents a mature iteration of Arctic Cat's mid-size utility ATV platform, evolving from earlier 300/375 models.
Production
Production Location:
Thief River Falls, Minnesota, USA
🏆 Awards & Recognition
Recognitions
Atv Awards:
Not specifically noted for this model year, but Arctic Cat ATVs are generally well-regarded in the utility segment for their durability and capability.
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