The 2004 Arctic Cat 650 V-Twin 4x4 FIS is a robust All-Terrain Vehicle designed for demanding off-road use, capable of handling hauling, towing, and recreational trail riding. Featuring a powerful V-twin engine, a 4x4 drivetrain, and Full Independent Suspension (FIS), this model offers a blend of performance and stability. Its engineering quality is evident in its ability to navigate challenging terrain, making it a reliable choice for enthusiasts and utility users alike. This factory parts manual provides comprehensive English-language coverage for the 2004 Arctic Cat 650 V-Twin 4x4 FIS, model code A2004ISR4BUSV, in CAT GREEN. It includes detailed illustrations, exploded views, and parts lists essential for accurate identification and ordering of replacement components. The manual covers all major systems, including engine, drivetrain, chassis, suspension, steering, and braking, along with assembly and disassembly procedures. Its searchable and zoomable format, along with printable accessibility, ensures efficient use for owners and technicians undertaking maintenance and repair. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Model Code: A2004ISR4BUSV Color Designation: CAT GREEN Manual Product Name: 2004 Arctic Cat 650 V-Twin 4x4 FIS CAT GREEN MRP A2004ISR4BUSV [Parts Manual] PDF Download Codes Parts Manual Code: MRP A2004ISR4BUSV 👋 Introduction Market Position Vehicle Segment: Performance All-Terrain Vehicle (ATV) Competitive Analysis Key Competitors: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly Key Features Powertrain: V-twin engine, 4x4 drivetrain, FIS (Full Independent Suspension) Utility: Designed for off-road use, hauling, towing, and recreational trail riding. Manual Value Proposition Benefit To Owner: Essential for accurate part identification, ordering, and understanding the construction of the ATV for maintenance and repair. 📋 Manual Details Coverage Areas Manual Type: Factory Parts Manual Language: English Format: PDF Download Features: Detailed illustrations, exploded views, parts list, Instant Download, Printable, Zoom able, Searchable Text 📖 Manual Coverage Systems Covered Engine Components: Accelerator, Air Intake, Battery And Starter Motor, Cam Chain, Crank Balancer, Crankshaft And Piston, Cylinder, Cylinder Head And Camshaft/Valve, Magneto, Oil Filter/Pump, Starter Clutch, Throttle Body, Water Pump Drivetrain Components: Drive Train, Front Drive Gearcase, Secondary Drive, Secondary Transmission, Transmission Chassis And Body: Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Frame And Related Parts, Hood And Headlight, Tilt Frame Suspension And Steering: Front Suspension, Rear Suspension, Steering, Sway Bar Braking System: Front Brake, Rear And Parking Brake Fuel And Cooling: Cooling, Gas Tank Electrical System: Wiring Harness Procedures Included Assembly Disassembly: Overhaul, Disassembly and Assembly for all listed components Part Identification: Identification of all factory replacement parts via detailed illustrations and part numbers Technical Depth Level Of Detail: Factory-level detail for parts identification, assembly, and disassembly. Essential for accurate part ordering and repair planning. 📊 Manual Specifications File Format File Type: PDF Readability: Searchable Text, Zoom able Accessibility: Printable Software Requirements: Adobe Reader, Foxit Reader, or compatible PDF reader ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement: Approximately 650cc (specific internal designation not provided in product info, but consistent with Arctic Cat V-Twin engines of the era) Performance Horsepower Estimated: Likely in the 40-50 HP range (typical for this class of ATV in 2004) Torque Estimated: Strong low-end torque for pulling and climbing Fuel System Induction Type: Carbureted (likely Mikuni or Keihin twin carburetors, though manual details specific parts) Cooling System Cooling Method: Liquid-cooled Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD selectable, likely with locking front differential (FIS implies this) Features Gear Reduction: High and Low range, Reverse Clutch System Clutch Type: Drive clutch and driven clutch (CVT system) 📐 Dimensions Exterior Length Approx: Over 80 inches (typical for this class) Width Approx: Around 46-50 inches Height Approx: Around 48-50 inches Weights Dry Weight Approx: Likely 600-700 lbs Towing Capacity Approx: Around 1000-1500 lbs Cargo Rack Capacity Front Approx: Around 100 lbs Rack Capacity Rear Approx: Around 200 lbs Wheels Tires Wheel Size: Typically 12-inch wheels Tire Size Front Typical: 25x8-12 Tire Size Rear Typical: 25x10-12 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for recreational off-highway vehicles. Active Features Braking System Type: Hydraulic disc brakes (front and rear) Parking Brake: Integrated into rear braking system Passive Features Suspension Type: Full Independent Suspension (FIS) for improved ride and handling stability. Lighting: Dual headlights, taillight/brake light Ergonomics Handlebars Controls: ATV-style handlebars with integrated thumb throttle and hand brake levers. 💡 Technology Features Infotainment Dashboard Display: Digital display for speed, odometer, trip meter, fuel level, 4WD indicator, and warning lights. Driver Assistance Driving Modes: 2WD/4WD engagement, potential for differential lock engagement via handlebar controls. Connectivity Electrical Accessories: Pre-wired for accessory lighting, winches, etc. (often through accessory outlets). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or annually (refer to specific service manual for exact intervals). Air Filter Maintenance: Regular inspection and cleaning, especially in dusty conditions. Spark...