Arctic Cat 700 Diesel ATV 2008 2009 Repair Service Manual
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The 700 Diesel ATV, produced for the 2008 and 2009 model years, is a rugged utility vehicle designed for demanding tasks and challenging terrain. Benefiting from a heritage in off-road vehicles, this model stands out with its diesel powertrain, offering superior torque for towing and hauling, enhanced fuel economy, and robust durability. It is engineered for users who require dependable performance for agricultural work, hunting expeditions, or general trail riding where consistent power and efficiency are paramount. This comprehensive workshop repair service manual provides in-depth guidance for the maintenance, troubleshooting, and repair of the 700 Diesel ATV. It covers all essential systems, including the engine, transmission, drivetrain, suspension, braking, steering, and electrical systems. Detailed procedures for routine maintenance, component overhaul, diagnostics, and repair are included, alongside critical technical specifications and safety guidelines. This manual serves as an indispensable resource for owners, technicians, and mechanics to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 700 Diesel ATV Year: 2008, 2009 Product Type: Workshop Repair Service Manual Format: PDF Download 👋 Introduction Market Position Segment: Utility ATV segment, known for its torque and durability for work and recreational trail riding. Competitive Analysis Competitors: Polaris Sportsman Diesel, John Deere Gator Diesel (though Gators are more UTVs, the diesel engine is a point of comparison for utility power). Key Features Powertrain Advantage: The diesel engine offers superior torque for towing and hauling, better fuel economy compared to gasoline counterparts, and often longer engine life under heavy load. Target Audience: Users requiring robust performance for farm work, hunting, trailering, or those prioritizing fuel efficiency and torque over outright speed. 📋 Manual Details Coverage Areas Coverage: All Models Page Count Page Count: Detailed page count not specified in product info, but assumed comprehensive for workshop manual. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (Assumed, typical for manufacturer service manuals) Format Details File Format: PDF 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, diagnostics, tuning, cooling system, lubrication system, fuel delivery, emissions control. Transmission System: Automatic transmission (CVT) operation, maintenance, repair, diagnostics, lubrication. Drivetrain System: Front and rear drive shafts, differentials, hubs, bearings, CV joints, 2WD/4WD engagement. Suspension System: Front and rear suspension components (A-arms, shocks, springs, linkages), alignment, wheel bearings. Braking System: Hydraulic brake system, disc brake components, master cylinder, brake lines, bleeding procedures, parking brake. Steering System: Steering column, tie rods, rack and pinion, power steering system (if applicable), diagnostics. Electrical System: Battery, charging system (alternator/stator), starter motor, lighting, ignition system, EFI system, wiring diagrams, fuses, relays. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, diesel injection pump, high-pressure lines. Cooling System: Radiator, fan, water pump, thermostat, coolant flow, system flushing. Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable). Body And Frame: Frame inspection, body panel removal and installation, plastics, seats, racks. Procedures Included Maintenance Procedures: Oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement (if applicable), brake pad replacement. Troubleshooting Guidelines: Systematic diagnostic flowcharts for common and uncommon issues, error code interpretation. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly for all major systems. Diagnostic Procedures: Methods for diagnosing electrical faults, mechanical issues, and performance problems. Rebuild Procedures: Detailed instructions for rebuilding major components like engines and transmissions. Specification Tables: Torque specifications, clearance measurements, fluid capacities, pressure readings. Technical Depth Depth: Comprehensive workshop level, covering everything from routine maintenance to complete engine and transmission overhauls, advanced diagnostics, and electrical troubleshooting. 📊 Manual Specifications File Format Details File Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Printability: Printable pages for use in a workshop environment. Print Quality Print Quality: High-resolution scans or digital native PDF ensuring clarity of diagrams and text. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel, 4-stroke Displacement: 695 cc (Cubic Centimeters) Engine Manufacturer: Likely a Kubota or similar industrial diesel engine adapted for ATV use. Performance Horsepower: Estimated around 12-15 HP (Diesel ATVs are not typically marketed on peak HP, but on torque and usability). Torque: Significantly higher torque figures compared to gasoline equivalents, crucial for pulling and low-speed work. Fuel System Fuel Injection: Electronic Fuel Injection (EFI) or Indirect Injection (IDI) with glow plugs for cold starts. Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: Diesel Engine Oil, typically SAE 15W-40 or 10W-30 depending on climate. Refer to manual for specific API classification (e.g., API CJ-4 or CI-4). Emission Control Emissions Equipment: May include exhaust gas recirculation (EGR) or other systems depending on market regulations. 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse. Optional Optional Transmission: N/A (CVT is standard) Features Drive Modes: 2WD/4WD selectable with locking front differential. Gear Reduction: Provides engine braking...
The 700 Diesel ATV, produced for the 2008 and 2009 model years, is a rugged utility vehicle designed for demanding tasks and challenging terrain. Benefiting from a heritage in off-road vehicles, this model stands out with its diesel powertrain, offering superior torque for towing and hauling, enhanced fuel economy, and robust durability. It is engineered for users who require dependable performance for agricultural work, hunting expeditions, or general trail riding where consistent power and efficiency are paramount.
This comprehensive workshop repair service manual provides in-depth guidance for the maintenance, troubleshooting, and repair of the 700 Diesel ATV. It covers all essential systems, including the engine, transmission, drivetrain, suspension, braking, steering, and electrical systems. Detailed procedures for routine maintenance, component overhaul, diagnostics, and repair are included, alongside critical technical specifications and safety guidelines. This manual serves as an indispensable resource for owners, technicians, and mechanics to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
700 Diesel ATV
Year:
2008, 2009
Product Type:
Workshop Repair Service Manual
Format:
PDF Download
👋 Introduction
Market Position
Segment:
Utility ATV segment, known for its torque and durability for work and recreational trail riding.
Competitive Analysis
Competitors:
Polaris Sportsman Diesel, John Deere Gator Diesel (though Gators are more UTVs, the diesel engine is a point of comparison for utility power).
Key Features
Powertrain Advantage:
The diesel engine offers superior torque for towing and hauling, better fuel economy compared to gasoline counterparts, and often longer engine life under heavy load.
Target Audience:
Users requiring robust performance for farm work, hunting, trailering, or those prioritizing fuel efficiency and torque over outright speed.
📋 Manual Details
Coverage Areas
Coverage:
All Models
Page Count
Page Count:
Detailed page count not specified in product info, but assumed comprehensive for workshop manual.
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English (Assumed, typical for manufacturer service manuals)
Comprehensive workshop level, covering everything from routine maintenance to complete engine and transmission overhauls, advanced diagnostics, and electrical troubleshooting.
📊 Manual Specifications
File Format Details
File Format:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Printability:
Printable pages for use in a workshop environment.
Print Quality
Print Quality:
High-resolution scans or digital native PDF ensuring clarity of diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, 4-stroke
Displacement:
695 cc (Cubic Centimeters)
Engine Manufacturer:
Likely a Kubota or similar industrial diesel engine adapted for ATV use.
Performance
Horsepower:
Estimated around 12-15 HP (Diesel ATVs are not typically marketed on peak HP, but on torque and usability).
Torque:
Significantly higher torque figures compared to gasoline equivalents, crucial for pulling and low-speed work.
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) or Indirect Injection (IDI) with glow plugs for cold starts.
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
Diesel Engine Oil, typically SAE 15W-40 or 10W-30 depending on climate. Refer to manual for specific API classification (e.g., API CJ-4 or CI-4).
Emission Control
Emissions Equipment:
May include exhaust gas recirculation (EGR) or other systems depending on market regulations.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse.
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Drive Modes:
2WD/4WD selectable with locking front differential.
Gear Reduction:
Provides engine braking for descents.
Fluid Specifications
Transmission Fluid Type:
Specific CVT fluid or Arctic Cat proprietary fluid. Refer to manual for exact specification and capacity.
📐 Dimensions
Exterior
Length:
Approx. 83 inches (210.8 cm) - typical for 700cc ATVs of this era.
Width:
Approx. 46 inches (116.8 cm) - typical for 700cc ATVs of this era.
Height:
Approx. 48 inches (121.9 cm) - typical for 700cc ATVs of this era.
Weights
Dry Weight:
Approx. 650-700 lbs (295-318 kg) - diesel engines tend to be heavier.
Towing Capacity:
Typically rated at 1000 lbs (454 kg) or more due to diesel torque.
Ground Clearance:
Approx. 10-11 inches (25.4-27.9 cm).
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg).
Rear Rack Capacity:
Approx. 200 lbs (91 kg).
Wheels Tires
Tire Size Front:
Commonly 25x8-12 or 26x8-12.
Tire Size Rear:
Commonly 25x10-12 or 26x10-12.
Wheel Bolt Pattern:
Typically 4x110 mm or 4x115 mm.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subjected to automotive-style crash testing; emphasis is on design safety features).
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Hand-lever operated, typically mechanical caliper lock.
Engine Braking:
Integrated into the CVT system for controlled descents.
Passive Features
Handlebars:
Full wrap-around hand guards to protect from debris and impacts.
Footwells:
Aggressively designed footwells with ample grip for rider's boots.
Lighting:
Dual headlights, taillight, and brake light for visibility.
Limited to selectable 2WD/4WD and engine braking. No electronic driver aids like traction control or ABS on this model.
Connectivity
Connectivity Features:
N/A. Primarily focused on mechanical and electrical systems for operation.
Engine Management
ECU Functionality:
Electronic Control Unit (ECU) manages fuel injection, ignition timing (for glow plugs if applicable), and potentially engine diagnostics.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100 hours or annually. Refer to manual for exact interval.
Air Filter Cleaning:
Recommended every 50 hours or more frequently in dusty conditions.
Cvt Belt Inspection:
Inspect every 50-100 hours or annually for wear and damage.
Spark Plug Replacement:
N/A (Diesel engine, uses glow plugs).
Fuel Filter Replacement:
Recommended every 1-2 years or as per manual, depending on fuel quality.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.5-2.0 Liters (check manual for exact spec).
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (verify with manual).
Known Issues
Diesel Specific Issues:
Potential for glow plug issues in very cold weather, fuel system maintenance for water contamination, and ensuring proper diesel engine oil viscosity.
Cvt Belt Durability:
CVT belts on ATVs can be a wear item, especially under heavy load or aggressive riding. Proper maintenance and avoiding excessive slipping are key.
Electrical Connections:
As with many ATVs of this era, corrosion or loose electrical connections can lead to intermittent issues, especially in wet environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat, a long-standing North American manufacturer of snowmobiles and ATVs, known for its off-road prowess.
Model Evolution
Introduction Year:
The 700 Diesel platform was introduced as an alternative for utility-focused ATV users seeking diesel benefits.
Key Innovations:
The primary innovation for this model was the integration of a diesel engine into a mainstream ATV chassis, a relatively rare offering in the ATV market at the time.
Production
Production Location:
Likely manufactured in Thief River Falls, Minnesota, USA, Arctic Cat's primary manufacturing facility.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No widely publicized awards for this specific model are readily available; however, Arctic Cat ATVs generally received positive reviews for utility and durability during their production runs.
Ratings
User Reviews:
Enthusiast reviews often praised the torque and fuel efficiency of the diesel engine, making it a strong contender for specific work applications.
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