Arctic Cat 700 Diesel ATV 2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 700 Diesel ATV Year: 2010 Product Type: Service Repair Manual 👋 Introduction Market Position Atv Segment: Utility ATV, designed for work, hauling, and trail riding. Competitive Analysis Key Competitors: Polaris Sportsman Diesel, John Deere Gator Diesel (in broader utility vehicle context). Key Features Engine Type: Diesel engine offering higher torque and fuel efficiency compared to gasoline counterparts. Drivetrain Configuration: Likely shaft-driven with selectable 2WD/4WD and locking differential. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair for the 2010 Arctic Cat 700 Diesel ATV. Page Count Estimated Page Count: Likely 500+ pages, typical for a comprehensive ATV service manual. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, including disassembly, inspection, repair, and reassembly of all internal components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.). Engine Fuel System: Detailed coverage of the diesel fuel injection system, including fuel pump, injectors, filters, lines, and troubleshooting of fuel delivery issues. Cooling System: Radiator, fan, thermostat, water pump, coolant types, bleeding procedures, and leak diagnosis. Lubrication System: Oil pump, oil filter, oil passages, oil change procedures, and lubrication requirements for all components. Exhaust System: Muffler, exhaust pipe, heat shields, and emissions control components. Transmission Drivetrain: Repair and maintenance of the automatic transmission, drive shafts, CV joints, differentials (front and rear), and 4WD engagement system. Suspension System: Front and rear suspension components, including shocks, springs, control arms, bushings, wheel bearings, and alignment specifications. Braking System: Hydraulic brake system, including master cylinder, brake lines, calipers, brake pads, rotors, bleeding procedures, and parking brake adjustment. Steering System: Handlebar, steering column, tie rods, ball joints, and power steering system (if applicable). Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, and accessory wiring. Fuel Tank And Lines: Fuel tank removal, installation, and fuel line routing and inspection. Frame And Bodywork: Frame inspection, repair, plastics, body panels, fenders, racks, and seat removal/installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks (if applicable for diesel glow plugs), lubrication points, and general inspections. Troubleshooting Guides: Diagnostic charts and step-by-step troubleshooting procedures for common and uncommon issues across all major systems. Repair Procedures: Detailed, illustrated instructions for component disassembly, repair, replacement, and reassembly. Diagnostic Procedures: Methods for diagnosing electrical faults, engine performance issues, and mechanical problems. Torque Specifications: Precise torque values for all critical fasteners and bolts across the ATV. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle circuits. Special Tool Requirements: Identification of specific tools needed for certain repair or maintenance tasks. Technical Depth Diagnostic Capability: Advanced diagnostic procedures for identifying root causes of mechanical and electrical failures. Rebuild Procedures: Complete engine and transmission rebuild instructions, suitable for full overhauls. Specification Reference: Includes all necessary technical specifications, tolerances, and clearances for accurate repairs. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution scans optimized for clear viewing of diagrams and text. Printable. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchable Text: Typically includes searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Diesel, typically 3-cylinder inline Displacement: Approximately 695cc (specifics may vary based on exact diesel engine supplier, e.g., Yanmar, Kubota). Bore X Stroke: Varies based on specific engine manufacturer, detailed in manual. Compression Ratio: Typical diesel compression ratios, around 18:1 to 22:1. Cooling System: Liquid-cooled Starting System: Electric start with glow plugs for cold weather starting. Performance Horsepower: Estimated 15-20 HP (diesel engines are torque-focused). Torque: Significantly higher torque output than comparable gasoline engines, crucial for towing and off-road performance. Fuel System Fuel Type: Diesel fuel Injection System: Indirect injection or direct injection with high-pressure fuel pump and injectors. Fuel Filter: Requires specific diesel fuel filter, replacement interval detailed in manual. 🔧 Transmission Standard Transmission Type: Automatic transmission (CVT with electronic engagement for 4WD/2WD). Drive Modes: 2WD / 4WD selectable with differential lock (likely front differential). Features Gear Reduction: Likely includes a low-range gear reduction for enhanced torque and crawling capability. Transmission Fluid Type: Specific automatic transmission fluid (ATF) or specialized CVT fluid, details in manual. 📐 Dimensions Exterior Length: Approx. 83 inches (210.8 cm) Width: Approx. 47 inches (119.4 cm) Height: Approx. 48 inches (121.9 cm) Weights Dry Weight: Approx. 650-700 lbs (295-318 kg) - Diesel models are typically heavier. Ground Clearance: Approx. 11 inches (27.9 cm) Cargo Rack Capacity Front: Typically around 100 lbs (45 kg) Rack Capacity Rear: Typically around 200 lbs (90 kg) Towing Capacity: Usually rated at 1,050 lbs (476 kg) or higher. Payload Capacity: Typically around 300-400 lbs (136-181 kg). 🛡️ Safety Features Ratings Crash Test Information: ATVs are not typically subjected to standardized crash testing like passenger vehicles; safety relies on design and...
Utility ATV, designed for work, hauling, and trail riding.
Competitive Analysis
Key Competitors:
Polaris Sportsman Diesel, John Deere Gator Diesel (in broader utility vehicle context).
Key Features
Engine Type:
Diesel engine offering higher torque and fuel efficiency compared to gasoline counterparts.
Drivetrain Configuration:
Likely shaft-driven with selectable 2WD/4WD and locking differential.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair for the 2010 Arctic Cat 700 Diesel ATV.
Page Count
Estimated Page Count:
Likely 500+ pages, typical for a comprehensive ATV service manual.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, including disassembly, inspection, repair, and reassembly of all internal components (pistons, rings, cylinders, crankshaft, camshaft, valves, etc.).
Engine Fuel System:
Detailed coverage of the diesel fuel injection system, including fuel pump, injectors, filters, lines, and troubleshooting of fuel delivery issues.
Cooling System:
Radiator, fan, thermostat, water pump, coolant types, bleeding procedures, and leak diagnosis.
Lubrication System:
Oil pump, oil filter, oil passages, oil change procedures, and lubrication requirements for all components.
Exhaust System:
Muffler, exhaust pipe, heat shields, and emissions control components.
Transmission Drivetrain:
Repair and maintenance of the automatic transmission, drive shafts, CV joints, differentials (front and rear), and 4WD engagement system.
Suspension System:
Front and rear suspension components, including shocks, springs, control arms, bushings, wheel bearings, and alignment specifications.
Braking System:
Hydraulic brake system, including master cylinder, brake lines, calipers, brake pads, rotors, bleeding procedures, and parking brake adjustment.
Steering System:
Handlebar, steering column, tie rods, ball joints, and power steering system (if applicable).
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, and accessory wiring.
Fuel Tank And Lines:
Fuel tank removal, installation, and fuel line routing and inspection.
Frame And Bodywork:
Frame inspection, repair, plastics, body panels, fenders, racks, and seat removal/installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks (if applicable for diesel glow plugs), lubrication points, and general inspections.
Troubleshooting Guides:
Diagnostic charts and step-by-step troubleshooting procedures for common and uncommon issues across all major systems.
Repair Procedures:
Detailed, illustrated instructions for component disassembly, repair, replacement, and reassembly.
Diagnostic Procedures:
Methods for diagnosing electrical faults, engine performance issues, and mechanical problems.
Torque Specifications:
Precise torque values for all critical fasteners and bolts across the ATV.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle circuits.
Special Tool Requirements:
Identification of specific tools needed for certain repair or maintenance tasks.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures for identifying root causes of mechanical and electrical failures.
Rebuild Procedures:
Complete engine and transmission rebuild instructions, suitable for full overhauls.
Specification Reference:
Includes all necessary technical specifications, tolerances, and clearances for accurate repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution scans optimized for clear viewing of diagrams and text. Printable.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchable Text:
Typically includes searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, typically 3-cylinder inline
Displacement:
Approximately 695cc (specifics may vary based on exact diesel engine supplier, e.g., Yanmar, Kubota).
Bore X Stroke:
Varies based on specific engine manufacturer, detailed in manual.
Compression Ratio:
Typical diesel compression ratios, around 18:1 to 22:1.
Cooling System:
Liquid-cooled
Starting System:
Electric start with glow plugs for cold weather starting.
Performance
Horsepower:
Estimated 15-20 HP (diesel engines are torque-focused).
Torque:
Significantly higher torque output than comparable gasoline engines, crucial for towing and off-road performance.
Fuel System
Fuel Type:
Diesel fuel
Injection System:
Indirect injection or direct injection with high-pressure fuel pump and injectors.
Fuel Filter:
Requires specific diesel fuel filter, replacement interval detailed in manual.
🔧 Transmission
Standard
Transmission Type:
Automatic transmission (CVT with electronic engagement for 4WD/2WD).
Drive Modes:
2WD / 4WD selectable with differential lock (likely front differential).
Features
Gear Reduction:
Likely includes a low-range gear reduction for enhanced torque and crawling capability.
Transmission Fluid Type:
Specific automatic transmission fluid (ATF) or specialized CVT fluid, details in manual.
📐 Dimensions
Exterior
Length:
Approx. 83 inches (210.8 cm)
Width:
Approx. 47 inches (119.4 cm)
Height:
Approx. 48 inches (121.9 cm)
Weights
Dry Weight:
Approx. 650-700 lbs (295-318 kg) - Diesel models are typically heavier.
Ground Clearance:
Approx. 11 inches (27.9 cm)
Cargo
Rack Capacity Front:
Typically around 100 lbs (45 kg)
Rack Capacity Rear:
Typically around 200 lbs (90 kg)
Towing Capacity:
Usually rated at 1,050 lbs (476 kg) or higher.
Payload Capacity:
Typically around 300-400 lbs (136-181 kg).
🛡️ Safety Features
Ratings
Crash Test Information:
ATVs are not typically subjected to standardized crash testing like passenger vehicles; safety relies on design and operator awareness.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical parking brake, typically integrated into the transmission or rear brake caliper.
Passive Features
Lighting:
Headlights, taillight, brake light.
💡 Technology Features
Infotainment
Display Features:
Basic digital display for speed, odometer, fuel level, 4WD indicator, engine hours.
Driver Assistance
Safety Features:
Standard safety features focusing on mechanical integrity and operator control, no electronic driver aids like ABS or traction control typical for this era/segment.
Connectivity
Accessories:
Pre-wired accessory ports for lights, winches, etc., are common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100 hours or annually, refer to manual for exact interval and diesel-specific oil type.
Air Filter Cleaning Replacement:
Check every 50 hours, clean or replace as needed based on operating conditions.
Fuel Filter Replacement:
Critical for diesel. Typically replaced every 100-200 hours or annually. Manual will specify.
Transmission Fluid Change:
Typically every 200 hours or annually.
Coolant Flush Replacement:
Every 2 years or as recommended by coolant manufacturer.
Brake Fluid Flush:
Every 1-2 years, depending on climate and usage.
Fluid Specifications
Engine Oil Type:
Diesel-specific engine oil, e.g., API CJ-4 or newer, with appropriate viscosity (e.g., 15W-40). Manual is authoritative.
Engine Oil Capacity:
Approx. 1.7 - 2.0 liters (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Manual specifies type and mix ratio.
Transmission Fluid Type:
Consult manual for specific CVT or ATF designation.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CV joints, wheel bearings, brake pads, control arm bushings are typical wear items on utility ATVs.
Diesel Specific Considerations:
Glow plug system health, fuel system cleanliness (water in fuel is critical), and potential for carbon buildup in diesel engines.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat is an American manufacturer with a long history in snowmobiles and ATVs.
Model Evolution
Diesel Introduction:
The 700 Diesel represented Arctic Cat's foray into the utility ATV market with a focus on diesel power for specific applications where torque and fuel economy are paramount.
Production
Manufacturing Location:
Likely manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2010 model year are not widely documented, but Arctic Cat ATVs are generally recognized for their ruggedness and utility.
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