2002 Arctic Cat Mountain Cat 600 EFI LE Service Manual
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Basic Information Identification Make: Arctic Cat Model: Mountain Cat 600 EFI LE Year: 2002 Vehicle Type: Snowmobile Introduction Market Position Segment: Performance Mountain Snowmobile Competitive Analysis Key Competitors: Ski-Doo Summit, Polaris RMK, Yamaha Venture (during its era) Key Features Selling Points: Powerful 600cc EFI engine, LE (Limited Edition) trim often implying premium features, designed for deep snow and climbing performance. Manual Value Proposition Benefit To Owner: Empowers owners to perform factory-level maintenance and repairs, saving costs and ensuring optimal performance and longevity of the snowmobile. Manual Purpose Objective: To provide comprehensive, factory-authorized information for the repair and maintenance of the 2002 Arctic Cat Mountain Cat 600 EFI LE. Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair Page Count Estimated Page Count: Hundreds (specific count not provided, but implied extensive) Manual Type Type: Factory Service Repair Manual Content Focus: Repair, maintenance, diagnostics, specifications, troubleshooting. Language Language: English Format Delivery Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine, fuel system, exhaust system, transmission (clutching, drive train) Chassis And Suspension: Front suspension, rear suspension, skis, track, steering system Electrical System: Ignition, lighting, battery, charging system, CDI unit, sensors Body And Frame: Body panels, seat, handlebars, frame components Cooling System: Radiator, coolant lines, thermostat, water pump Exhaust System: Exhaust manifold, pipe, silencer Procedures Included Maintenance: Regular inspections, lubrication, adjustments, filter replacements Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Step-by-step instructions for component disassembly, repair, and reassembly Overhaul: Complete engine and component overhaul procedures Technical Data: Provides critical specifications such as torque values, clearances, fluid capacities, and electrical resistance readings. Assembly And Disassembly: Detailed instructions for complete machine disassembly and reassembly. Technical Depth Diagnostic Capability: Advanced diagnostics for EFI system, ignition timing, and component testing Rebuild Capability: Detailed procedures for engine rebuilds, clutch service, and suspension overhauls Target Audience: Professional technicians and advanced DIY mechanics Wiring Diagrams: Includes detailed electrical system wiring diagrams for troubleshooting. Diagrams And Illustrations: High-quality diagrams, exploded views, and illustrations to guide repair procedures. Manual Specifications File Format Format: PDF Print Quality Printability: Full printable (entire manual or selected pages) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Features Zoom Capability: Zoom IN/OUT functionality Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction if compressed) Compatibility: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, parallel-twin cylinder Displacement: 599cc Performance Estimated Horsepower: ~110-120 HP (typical for this class/era, specific figure not in product description) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition Ignition Type: Digital CDI Cooling System Cooling Method: Liquid Cooling Transmission Drive System Clutch System: PVT (Arctic Cat's Continuously Variable Transmission) featuring Arctic (Drive) and TEAM (Driven) clutches. Gear Reduction: Chaincase with specific gear reduction ratios (detailed in manual) Features Reverse: Typically equipped with mechanical reverse Dimensions Weights Dry Weight: Approx. 450-470 lbs (typical for this class, specific figure not in product description) Track Track Length: Typically 136 inches or 144 inches for mountain models (specific length not in product description) Track Width: Typically 15 inches Lug Height: Often 2.0 inches or higher for mountain performance (specific height not in product description) Safety Features Active Features Braking System: Hydraulic disc brake with caliper and rotor Passive Features Lighting: Headlights, taillight/brake light Features Kill Switch: Engine kill switch with tether cord (standard safety feature) Technology Features Infotainment Display Panel: Digital/analog gauge cluster displaying speed, RPM, fuel level, engine temp, and warning lights. (Specific features may vary by LE trim). Driver Assistance Engine Management: EFI system provides precise fuel and ignition mapping for optimal performance and emissions. Includes diagnostic capabilities. Features Lighting Technology: Halogen headlights for illumination. Maintenance Service Intervals Clutch Inspection: Regular inspection of primary and secondary clutches for wear and proper function (interval varies based on usage, typically every 500-1000 miles or annually). Spark Plug Replacement: Recommended replacement at specified intervals (e.g., every 1500-2000 miles or annually) for optimal performance. Track Tension Adjustment: Periodic checks and adjustments to maintain proper track tension (critical for longevity and performance). Fluid Specifications 2 Stroke Oil: High-quality Arctic Cat brand 2-stroke synthetic oil or equivalent meeting API TC or JASO FD specifications is recommended. Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. Specific Arctic Cat coolant recommended. Chaincase Oil: Arctic Cat specifies specific chaincase gear oil for lubrication (e.g., Arctic Cat Chaincase Lubricant or equivalent). Known Issues Efi System Maintenance: Potential for fuel injector clogging or sensor issues if fuel quality is poor or system is not maintained. Manual details cleaning and diagnostic procedures. Clutch Wear: Normal wear on clutch buttons, weights, and primary/secondary sheaves over time. Proper inspection and replacement are key. Suspension Components: Wear on bushings, shocks, and ball joints in the suspension system due to demanding use. Vehicle History Brand Heritage Arctic Cat Legacy:...
Diagnostic procedures for common and uncommon issues
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Overhaul:
Complete engine and component overhaul procedures
Technical Data:
Provides critical specifications such as torque values, clearances, fluid capacities, and electrical resistance readings.
Assembly And Disassembly:
Detailed instructions for complete machine disassembly and reassembly.
Technical Depth
Diagnostic Capability:
Advanced diagnostics for EFI system, ignition timing, and component testing
Rebuild Capability:
Detailed procedures for engine rebuilds, clutch service, and suspension overhauls
Target Audience:
Professional technicians and advanced DIY mechanics
Wiring Diagrams:
Includes detailed electrical system wiring diagrams for troubleshooting.
Diagrams And Illustrations:
High-quality diagrams, exploded views, and illustrations to guide repair procedures.
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full printable (entire manual or selected pages)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Features
Zoom Capability:
Zoom IN/OUT functionality
Delivery:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Compatibility:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, parallel-twin cylinder
Displacement:
599cc
Performance
Estimated Horsepower:
~110-120 HP (typical for this class/era, specific figure not in product description)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition
Ignition Type:
Digital CDI
Cooling System
Cooling Method:
Liquid Cooling
Transmission
Drive System
Clutch System:
PVT (Arctic Cat's Continuously Variable Transmission) featuring Arctic (Drive) and TEAM (Driven) clutches.
Gear Reduction:
Chaincase with specific gear reduction ratios (detailed in manual)
Features
Reverse:
Typically equipped with mechanical reverse
Dimensions
Weights
Dry Weight:
Approx. 450-470 lbs (typical for this class, specific figure not in product description)
Track
Track Length:
Typically 136 inches or 144 inches for mountain models (specific length not in product description)
Track Width:
Typically 15 inches
Lug Height:
Often 2.0 inches or higher for mountain performance (specific height not in product description)
Safety Features
Active Features
Braking System:
Hydraulic disc brake with caliper and rotor
Passive Features
Lighting:
Headlights, taillight/brake light
Features
Kill Switch:
Engine kill switch with tether cord (standard safety feature)
Technology Features
Infotainment
Display Panel:
Digital/analog gauge cluster displaying speed, RPM, fuel level, engine temp, and warning lights. (Specific features may vary by LE trim).
Driver Assistance
Engine Management:
EFI system provides precise fuel and ignition mapping for optimal performance and emissions. Includes diagnostic capabilities.
Features
Lighting Technology:
Halogen headlights for illumination.
Maintenance
Service Intervals
Clutch Inspection:
Regular inspection of primary and secondary clutches for wear and proper function (interval varies based on usage, typically every 500-1000 miles or annually).
Spark Plug Replacement:
Recommended replacement at specified intervals (e.g., every 1500-2000 miles or annually) for optimal performance.
Track Tension Adjustment:
Periodic checks and adjustments to maintain proper track tension (critical for longevity and performance).
Fluid Specifications
2 Stroke Oil:
High-quality Arctic Cat brand 2-stroke synthetic oil or equivalent meeting API TC or JASO FD specifications is recommended.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. Specific Arctic Cat coolant recommended.
Chaincase Oil:
Arctic Cat specifies specific chaincase gear oil for lubrication (e.g., Arctic Cat Chaincase Lubricant or equivalent).
Known Issues
Efi System Maintenance:
Potential for fuel injector clogging or sensor issues if fuel quality is poor or system is not maintained. Manual details cleaning and diagnostic procedures.
Clutch Wear:
Normal wear on clutch buttons, weights, and primary/secondary sheaves over time. Proper inspection and replacement are key.
Suspension Components:
Wear on bushings, shocks, and ball joints in the suspension system due to demanding use.
Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs, known for its innovation and performance-oriented machines.
Model Evolution
Mountain Cat Line:
The Mountain Cat line has been a cornerstone of Arctic Cat's offering, specifically engineered for deep snow, climbing, and technical mountain riding. The 600cc EFI engine represented a significant step in performance and reliability for the model.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
Awards & Recognition
Recognitions
Model Performance:
The Mountain Cat series consistently received praise in industry reviews for its deep snow capability and climbing prowess during its production years.
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