Illustrated Factory Service Training (Workshop) Manual for Atlet Electric Reach Truck U-Series.

Original factory manuals for Atlet Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
UFS 200
UFS 201
UFS 250
UHS 141
UHS 200
UNN 140
UNS 140
UNS 141
UNS 160
UNS 200
URF 125
URF 150
USS 141

Format: PFD, 398 Pages
Language: English

Contents:
1 General information and technical data
Introduction
Service manual
The trucks
Manual structure
Symbol key
History
Safety
Lifting points
Safety instructions
Truck modification
Environmentally hazardous waste - environment
Handling
Trouble shooting
Designations
Truck types
Dimension
Dimension description UNS, UHS
Dimension description UFS
Dimension description USS
Dimension description URF
Component specification
Drive motor
Electric brake
Gearbox
Hydraulic unit
Control system for motor
Battery
Servo motor
Steering servo unit fly by wire
Steering servo unit EPS 2001
Torque
Conversion table torque
Bolt types and tensile grades
Recommended oil and grease types
Code explanations
Machine colours according to NCS
Colour codes for Atlets wiring diagrams
Designations for electrical components
Units
Edition 2005C
2 Special tools
List of tools
Edition 2009B
3 Service
Introduction
Service intervals
Service inspection
General
Check list
Code explanation
Lubrication
Recommended changing
Lubrication chart UNS, UNN, UHS, USS, UFS
Lubrication chart URF
Symbol key lubrication chart
4 Chassis
Introduction
Chassis, plates
Dismantling, assembling the overhead guard
Dismantling, assembling the overhead guard stanchion
Chassis, machine housing components
Dismantling, assembling the load wheel
Adjusting stabilizing lugs (UHH)
Adjusting the door
Battery lock, battery type R
Panels
Dismantling, assembling the panels
Adjustable arm rest U*S
Dismantling, assembling the arm rest
Driver seat U*S
Adjusting
5 Drive unit
Introduction
Dismantling, assembling the drive unit
Drive wheel nut tightening torque
Drive motor, general instructions
Storage of machines and motors
First service
Preventive maintenance
Dismantling, assembling the motor
Replacing the motor bearings
Replacing the bearing housing
Reconditioning the motor
Motor bearings
Pinion nut tightening torque
Stator housing
Assembly
Gearbox
First service
Preventive maintenance
Replacing the gearbox
Drive shaft and drive wheel
Replacing the drive shaft seal
Replacing the drive wheel
Trouble shooting chart
6 Mast
Mast
Dismantling of masts 141, 200
Dismantling of masts 140, 160, 161
Adjusting the brass lugs 141, 200
Adjusting the mast, top 141, 200
Adjusting the masts 140, 160, 161
Mast damper (2003w03=)
Reach carriage
Dismantling the reach carriage 141, 200
Dismantling of reach carriage 140, 160, 161
Adjusting the reach carriages 141, 200
Adjusting the reach carriages 140, 160, 161
Fork carriage
Adjusting the fork carriage, 141,200
Adjusting the fork carriages 140, 160, 161
Dismantling, assembling the fork carriage
Fork test
Fork side shift unit
Trouble shooting
Lift cylinders
Adjusting the cylinder attachment in the mast
Lift chains
Adjusting the lift chains
Checking the lift chains
Regular maintenance
Re-fitting the chains
Trouble shooting
Trouble shooting chart 141, 200
Trouble shooting charts 140, 160, 161
Three-way-stack unit type 134 URF
Safety instructions
General description
Installation instructions
Torque [Nm]
Pipe and hose connection
Function test
Hydraulic lines and connections
Adjusting
Fork holder
Rotation cylinders
Boom
Cam adjustment
Pinion drive axle
Thrust rollers
Hydraulic motor
Working conditions and dismantling of motors
Inspection list
7 Steering
Introduction
Chapter structure
Comprehensive description - fly by wire steering
Comprehensive description - EPS 2001 steering
Steering servo motor
Adjustment of steering servo system - fly by wire
Dismantling the steering servo motor
Settings, adjustments and tests
Controller, functions - fly by wire
Setting of controller - fly by wire
Controller factory settings - fly by wire
Operation test of steering servo system - fly by wire
Mechanical adjustment to the steering sensors - EPS 2001
Operation test of the steering steering sensors - EPS 2001
Calibration of the sensor system - EPS 2001
Setting of steering wheel indicator - EPS 2001
Setting of straight steering - URF EPS 2001
Driver setting for steering sensitivity - EPS 2001
Options
Limited or continuous steering - EPS 2001
Mini-wheel or midi-wheel - EPS 2001
Diagnostics and trouble shooting
Fly by Wire
EPS 2001
8 Hydraulic system
Introduction
Description
Hydraulic system general regulations
Installation
Connections
Start up
Installation instruction for pipe couplings
Hydraulic filter
Replace
Pump motor
Dismantling
Replacing the motor bearings
Replacing the bearing housing
Assembly
Suction hose
Replace
Tank
Draining
Cylinders
Dismantling the reach cylinder
Dismantling, assembling the reach cylinder
Bleeding the reach cylinder
Dismantling the tilt cylinder from the truck
Dismantling, assembling the tilt cylinder
Valves
Operation of control valve
Adjusting the working pressure
Emergency lowering valve
Troubleshooting control valve
Setting the hose rupture valve
Hydraulic control
Calibration
Hydraulic diagram
Revision list
9 Lift cylinders
Free lift cylinder
Dismantling
Dismantling
Draining, bleeding
Outer cylinder
Dismantling
Dismantling
Free lift cylinder URF
Dismantling
Bleeding
Free lift cylinder URF, older design
Dismantling
Free lift cylinder URF, newer design
Dismantling
10 Electrical system
Introduction
Component description
Safety
Battery
Replace
Capacity measurement
Battery parameters from version 3.00
Chassis
Checking the ATC - chassis connection
Potential measurement
Optical aisle sensor, rail guidance
Caster wheel rotation lock, UFS
Connectors in cold storage rooms
Greasing
Drive and pump regulator (2005w04-)
Dismantling, assembling
Designation
General on control of the AC motors
Connections
Cable connections
Power cables
Insulation resistance
Routine test
Temperature measurement
Trouble shooting - hydraulic functions channels 3, 4 and 5
Magnetic switch for the reach stop
Reach stop
Reach stop damping (2005w04ÿ)
(trucks with S3)
Fuses
Standard
Extra accessories
Horn
Connection
Atlets truck computer ATC
Component and interface description
Handling
Service functions
Change passwords
Calibration and control of the hydraulic levers
Running time functions
Printing of statistics
Collision sensor
ATC connector
Checking the inputs and outputs
Digital inputs
Digital outputs XC1-XC11
Digital outputs B+ supply
Digital outputs 12 V supply
Digital outputs B+ supply
Valve parameters
Performance parameters
Error codes
General
Error code description
Warnings
Description
Menu tree ATC
Error log
Subinfo
General instructions with all types of faults on trucks in combination with powe
10.56
Trouble shooting - operational disturbance
Truck and ATC
Battery
Main contactor
Fuse
The drive regulator status indicator
Traction motor
Pump motor
Pump regulator status indicator
Steering system - EPS 2001
The drive function
Forks
Automatic driving of the drive unit - UFS
Rotating wheel indication - UFS
Low temp drive/Low temp hydraul
High/Low voltage - EPS 2001
High temp Steering/Overheated steer - EPS 2001
Trouble shooting - error messages
E05, E06, E07, Electric servo - fly by wire
CAN
E97, E98. Drive system stopped/ Hydraulics stopped
E100, E101. Drive system abnormal/ Hydraulics abnormal
E102, E103, E107 Servo stopped/Servo abnormal
-EPS 2001
E105, Drive system
E106, Pump system
Trouble shooting table - battery
Battery stop
Wiring diagram
Appendix 1, Menu tree
11 Speed control and Brake system
Speed control, U*S
Dismantling the speed and brake controls, U*S
Inspection and adjustment of the speed control
Gill sensor
Calibration of speed controller (Gill sensor)
Calibration of speed controller (SLOAN)
Brake pedal
Adjusting and inspecting the brake pedal
Calibration of UFS brake pedal
Left-foot switch, U*S
Dismantling, assembling the left-foot switch
Adjusting the left-foot switch
Preventive maintenance
Electric brake
Electric brake, 1 disc (-2003w01)
Electrical brake, new version (2003w02-)
Service
Trouble shooting
The brakes do not release
12 Extra accessories
Level selector
Setting the switch level system
Height preselection
Operating height preselection
Pulse height preset
Operation
Checking settings
Example of use
Height measurement instrument
General
Technology
Settings
Programming
Setting the offset value
Protecting the preset value
Setting COEFF
Setting dECPt
Final test
Sensor
Adjusting the sensor
Height indication on the display
Cabin
Heating and ventilation
Ergologic
Electric calibration
Mechanical adjustment of the lifting/lowering potentiometer
Semi-automatic tilt centring
Semi-automatic side-shift centring
Stability Support System, S3
Identification
Functionality
Drive Speed
Hydraulic functions
Technical description
S3 option 2 (S3-2) Weight indication
Functionality
Technical description
Calibration
Truck Remote ACcess, TRAC