BMW 2002 New Class 1962-1977 Workshop Service Repair Manual R
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🏷️ Basic Information Identification Make: BMW Model: 2002 (New Class) Chassis Code: 114 Generation Generation Designation: First Generation (New Class Sedan) Codes Engine Code Range: M10 Series (e.g., M10B18, M10B20) Vin Code Identifier: Generally starts with 102XXXX for 114 chassis 👋 Introduction Market Position Market Segment: Compact Executive Sedan/Coupe (entry-level luxury and sporting) Competitive Analysis Competitors: Alfa Romeo Giulia, Mercedes-Benz 200/220 series, Ford Taunus, Opel Rekord, Fiat 124 Sport Sedan Key Features Design Philosophy: Sporty handling, driver-focused ergonomics, robust engineering, advanced for its time Heritage Impact: Established BMW's reputation for 'The Ultimate Driving Machine' in the compact segment 📋 Manual Details Coverage Areas Coverage Years: 1962-1977 Page Count Page Count: 751 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnosis, component repair (pistons, rings, bearings, crankshaft, camshaft, valve train) Engine Fuel System: Carburetor service (Zenith, Solex), fuel pump, fuel lines, fuel tank Engine Ignition System: Distributor, ignition coil, spark plugs, timing, troubleshooting Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications Exhaust System: Manifolds, pipes, mufflers, gaskets Transmission Manual: Gearbox overhaul, clutch service, shifting mechanisms Transmission Automatic: Service and repair procedures for available automatic transmissions (less common but covered if applicable) Drivetrain Rear Axle: Differential service, axle shafts, bearings, lubrication Suspension Front: MacPherson struts, control arms, ball joints, steering knuckle, springs, shock absorbers Suspension Rear: Trailing arms, coil springs, shock absorbers, bushings Steering System: Steering box, tie rods, linkages, steering column Brakes Front: Disc brake calipers, pads, rotors, brake lines Brakes Rear: Drum brake shoes, drums, wheel cylinders, brake lines Brake System Master Cylinder: Master cylinder repair and replacement, fluid specifications Electrical System Charging: Alternator, voltage regulator, wiring diagrams Electrical System Starting: Starter motor, starter solenoid, battery service Lighting System: Headlights, taillights, turn signals, interior lighting Instrumentation: Dashboard gauges, warning lights, speedometers, tachometers Body And Chassis: Frame inspection, body panel repair, rust prevention Interior Trim: Seat removal, door panel service, headliner HVAC System: Heater core, blower motor, ventilation controls Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication points Troubleshooting: Diagnostic flowcharts for common problems, electrical issues, engine performance Component Removal Installation: Detailed steps for removing and reinstalling all major mechanical and electrical components Engine Rebuild: Step-by-step instructions for complete engine disassembly, inspection, and reassembly Transmission Overhaul: Complete guide to disassembling, inspecting, and rebuilding manual and automatic transmissions Brake System Repair: Disc and drum brake servicing, bleeding procedures, parking brake adjustments Electrical Diagnostics: Wiring diagrams for all systems, troubleshooting common electrical faults Suspension And Steering Alignment: Adjustment procedures and specifications for wheel alignment Bodywork And Paint: Minor body repair techniques, panel alignment Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine and transmission rebuilds) Diagnostic Capability: Advanced diagnostic procedures, troubleshooting guides, torque specifications, electrical resistance values Precision Data: Detailed torque specifications, clearance measurements, timing settings, fluid capacities 📊 Manual Specifications File Format File Type: PDF Print Quality Scanned Quality: High-resolution scans, legible text and diagrams Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Text Searchable: Yes (typically) ⚙️ Engine Specifications Primary Engine Engine Family: BMW M10 Inline-4 Engine Variants Displacement And Models: 1.8L (1775cc, 1800), 2.0L (1990cc, 2000, 2002, 2002tii) Performance 1800 Horsepower: Approx. 90 hp (DIN) 2000 Horsepower: Approx. 100-113 hp (DIN) 2002Tii Horsepower: Approx. 130 hp (DIN) with Kugelfischer mechanical fuel injection Fuel System Fuel Delivery Standard: Single or Twin Downdraft Carburetors (Zenith, Solex) Fuel Delivery Tii: Kugelfischer Mechanical Fuel Injection Fuel Type Recommended Fuel: Unleaded gasoline (Octane rating to be specified in manual, likely 91+RON) 🔧 Transmission Standard Standard Transmission: 4-speed Manual Optional Optional Transmission: 3-speed Automatic (ZF 3HP12) Features Clutch Type: Single dry plate, hydraulically actuated 📐 Dimensions Exterior Wheelbase: Approx. 2565 mm (100.9 in) Length: Approx. 4100-4250 mm (161.4-167.3 in) depending on model year and body style Width: Approx. 1620 mm (63.8 in) Height: Approx. 1410 mm (55.5 in) Weights Curb Weight: Approx. 950-1050 kg (2094-2315 lbs) Gross Vehicle Weight Rating: To be specified in manual Cargo Trunk Capacity: Modest, designed for compact car, to be specified in manual 🛡️ Safety Features Ratings Crash Test Results: No formal ratings as per modern standards, but designed with safety cage and crumple zones for its era. Active Features Braking System Type: Dual-circuit hydraulic system, front discs, rear drums Passive Features Seatbelts: Initially lap belts, later models offered shoulder belts. Manual will detail installation/adjustment. Steering Column: Collapsible steering column (a safety feature for the time) 💡 Technology Features Infotainment Audio System: Typically AM/FM radio, often aftermarket upgrades present. Driver Assistance Driver Aids: None by modern standards. Focus on driver engagement. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact specification). Tune Up Interval: Spark plugs, ignition...