Bmw 320i 325i 1987 1988 1989 1990 1991 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 320i, 325i Model Generation Code: E30 Codes Chassis Codes: E30 Engine Codes 320I: M20B20 Engine Codes 325I: M20B25 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Positioning: Renowned for sporty handling, solid build quality, and driver engagement. Competitive Analysis Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75 Key Features Driving Dynamics: Excellent chassis balance, responsive steering, and robust suspension. Engine Options: Smooth inline-six engines known for their durability and performance characteristics. Build Quality: Typical BMW build quality, offering longevity and a premium feel. 📋 Manual Details Coverage Areas Years Covered: 1987, 1988, 1989, 1990, 1991 Models Covered: 320i, 325i (Coupe, Sedan, Convertible, Touring) Page Count Estimated Page Count: 600+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Wiring Diagrams, Lighting, Instrumentation, Battery, Charging System, Starting System, Accessories Body: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks & Changes, Belt Adjustments Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Symptom-Based Diagnostics Repair: Engine Rebuild, Transmission Overhaul, Brake Component Replacement, Suspension Bushing Replacement, Electrical Component Repair Assembly Disassembly: Detailed step-by-step instructions for major component removal and installation Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds. Detail Level: Includes torque specifications, clearances, timing procedures, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution scans of original factory documentation, suitable for printing. Print Quality Image Clarity: Clear and legible diagrams, illustrations, and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 320I Engine Code: M20B20 Configuration: 2.0L Inline 6-cylinder Valvetrain: SOHC, 12 Valves Bore X Stroke: 80.0 mm x 66.0 mm Compression Ratio: 8.8:1 Horsepower: 129 hp @ 6000 rpm Torque: 174 Nm (128 lb-ft) @ 4300 rpm Fuel System: Bosch LE2-Jetronic Fuel Injection Primary Engine 325I Engine Code: M20B25 Configuration: 2.5L Inline 6-cylinder Valvetrain: SOHC, 12 Valves Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 8.8:1 Horsepower: 171 hp @ 5800 rpm Torque: 225 Nm (166 lb-ft) @ 4300 rpm Fuel System: Bosch Motronic ML-1.3 Fuel Injection 🔧 Transmission Standard Type 320I 325I: 5-Speed Manual (Getrag 260/5) Optional Type 320I 325I: 4-Speed Automatic (ZF 4HP22) Features Drivetrain: Rear-Wheel Drive (RWD) Limited Slip Differential: Optional on 325i models 📐 Dimensions Exterior Coupe Length: 4343 mm (171.0 in) Width: 1675 mm (65.9 in) Height: 1375 mm (54.1 in) Wheelbase: 2565 mm (100.9 in) Exterior Sedan Length: 4325 mm (170.3 in) Height: 1380 mm (54.3 in) Weights Curb Weight 320I Manual: ~1280 kg (~2822 lbs) Curb Weight 325I Manual: ~1290 kg (~2844 lbs) Cargo Trunk Volume: ~445 liters (~15.7 cu ft) 🛡️ Safety Features Ratings Us NHTSA Fivestar Rollover: N/A (No specific rating available for this era) Active Features ABS: Optional on most models, standard on later revisions Passive Features Airbags: Driver's airbag optional/standard depending on market and year Seatbelts: 3-point front and rear seatbelts Crumple Zones: Designed with front and rear crumple zones for impact absorption 💡 Technology Features Infotainment Radio: Factory-installed AM/FM cassette radios, often with limited features by modern standards. Speaker System: Basic speaker configurations, typically 2-4 speakers. Driver Assistance Cruise Control: Optional feature on many models. Connectivity Auxiliary Input: Not available from factory. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Oil Type 320I 325I: API SF/SG, SAE 15W-40 or 20W-50 recommended. Synthetic 5W-40 or 10W-40 also suitable. Oil Capacity 320I: 4.5 Liters (4.8 US Quarts) with filter change Oil Capacity 325I: 4.5 Liters (4.8 US Quarts) with filter change Service Intervals Filters Air Filter Part Number Example: e.g., Mann-Filter C 2517 Oil Filter Part Number Example: e.g., Mann-Filter W917, Mahle OC 71 Service Intervals Maintenance Spark Plug Replacement Interval: Every 30,000 miles (48,000 km) Coolant Type: Ethylene Glycol based antifreeze, typically blue or green Known Issues Common Problem Cooling System: Plastic coolant expansion tank can become brittle and crack; metal radiator may develop leaks. Common Problem Fuel System: Fuel pump relay failure; injector seals can degrade. Common Problem Suspension: Worn control arm bushings, trailing arm bushings, and sway bar links are common, affecting handling. Common Problem Electrical: Corrosion in electrical connectors, failure of odometer/tachometer gear, fuel level sender unit issues. Common Problem Rust: Prone to rust in common areas like wheel arches, rocker panels, battery tray, and rear shock towers. 📚 Vehicle History Brand Heritage Bmw Legacy: BMW, Bayerische Motoren Werke AG, known for performance and luxury automobiles since its founding in 1916. Model Evolution E30 Introduction: Introduced in 1982...
Detailed step-by-step instructions for major component removal and installation
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds.
Detail Level:
Includes torque specifications, clearances, timing procedures, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality:
High-resolution scans of original factory documentation, suitable for printing.
Print Quality
Image Clarity:
Clear and legible diagrams, illustrations, and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine 320I
Engine Code:
M20B20
Configuration:
2.0L Inline 6-cylinder
Valvetrain:
SOHC, 12 Valves
Bore X Stroke:
80.0 mm x 66.0 mm
Compression Ratio:
8.8:1
Horsepower:
129 hp @ 6000 rpm
Torque:
174 Nm (128 lb-ft) @ 4300 rpm
Fuel System:
Bosch LE2-Jetronic Fuel Injection
Primary Engine 325I
Engine Code:
M20B25
Configuration:
2.5L Inline 6-cylinder
Valvetrain:
SOHC, 12 Valves
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.8:1
Horsepower:
171 hp @ 5800 rpm
Torque:
225 Nm (166 lb-ft) @ 4300 rpm
Fuel System:
Bosch Motronic ML-1.3 Fuel Injection
🔧 Transmission
Standard
Type 320I 325I:
5-Speed Manual (Getrag 260/5)
Optional
Type 320I 325I:
4-Speed Automatic (ZF 4HP22)
Features
Drivetrain:
Rear-Wheel Drive (RWD)
Limited Slip Differential:
Optional on 325i models
📐 Dimensions
Exterior Coupe
Length:
4343 mm (171.0 in)
Width:
1675 mm (65.9 in)
Height:
1375 mm (54.1 in)
Wheelbase:
2565 mm (100.9 in)
Exterior Sedan
Length:
4325 mm (170.3 in)
Height:
1380 mm (54.3 in)
Weights
Curb Weight 320I Manual:
~1280 kg (~2822 lbs)
Curb Weight 325I Manual:
~1290 kg (~2844 lbs)
Cargo
Trunk Volume:
~445 liters (~15.7 cu ft)
🛡️ Safety Features
Ratings
Us NHTSA Fivestar Rollover:
N/A (No specific rating available for this era)
Active Features
ABS:
Optional on most models, standard on later revisions
Passive Features
Airbags:
Driver's airbag optional/standard depending on market and year
Seatbelts:
3-point front and rear seatbelts
Crumple Zones:
Designed with front and rear crumple zones for impact absorption
💡 Technology Features
Infotainment
Radio:
Factory-installed AM/FM cassette radios, often with limited features by modern standards.
Speaker System:
Basic speaker configurations, typically 2-4 speakers.
Driver Assistance
Cruise Control:
Optional feature on many models.
Connectivity
Auxiliary Input:
Not available from factory.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Oil Type 320I 325I:
API SF/SG, SAE 15W-40 or 20W-50 recommended. Synthetic 5W-40 or 10W-40 also suitable.
Oil Capacity 320I:
4.5 Liters (4.8 US Quarts) with filter change
Oil Capacity 325I:
4.5 Liters (4.8 US Quarts) with filter change
Service Intervals Filters
Air Filter Part Number Example:
e.g., Mann-Filter C 2517
Oil Filter Part Number Example:
e.g., Mann-Filter W917, Mahle OC 71
Service Intervals Maintenance
Spark Plug Replacement Interval:
Every 30,000 miles (48,000 km)
Coolant Type:
Ethylene Glycol based antifreeze, typically blue or green
Known Issues
Common Problem Cooling System:
Plastic coolant expansion tank can become brittle and crack; metal radiator may develop leaks.
Common Problem Fuel System:
Fuel pump relay failure; injector seals can degrade.
Common Problem Suspension:
Worn control arm bushings, trailing arm bushings, and sway bar links are common, affecting handling.
Common Problem Electrical:
Corrosion in electrical connectors, failure of odometer/tachometer gear, fuel level sender unit issues.
Common Problem Rust:
Prone to rust in common areas like wheel arches, rocker panels, battery tray, and rear shock towers.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW, Bayerische Motoren Werke AG, known for performance and luxury automobiles since its founding in 1916.
Model Evolution
E30 Introduction:
Introduced in 1982 as the successor to the E21 3 Series, the E30 platform marked a significant evolution in BMW's compact executive segment.
E30 Design:
Designed by Claus Luthe, featuring a more modern and aerodynamic design compared to its predecessor.
E30 Variants:
Evolved through various body styles including 2-door sedan, 4-door sedan, convertible, and the rare Touring (wagon).
E30 Facelift:
Received a significant facelift in late 1987/early 1988, with revised bumpers (larger plastic 'diving boards'), updated interior trim, and improved aerodynamics.
Production
Production Years E30:
1982-1994 (with significant overlap for different markets and variants)
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
E30 General Reputation:
Widely praised by automotive journalists and enthusiasts for its driving dynamics and durability, earning it iconic status.
Car And Driver Ten Best:
While the E30 generation didn't consistently appear on Car and Driver's 10 Best Lists (that started being tracked more formally in the mid-80s), its predecessor and successor were frequent recipients, highlighting BMW's consistent quality.
Ratings
Owner Satisfaction:
High owner satisfaction generally reported for the E30's driving experience and longevity, though maintenance can be costly if neglected.
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