🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Generation Chassis Code: E46 Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Engine Code Primary: M52TU B28 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Coupe/Convertible Bmw Positioning: The E46 3 Series represented BMW's core offering in the compact executive segment, known for its balanced handling and premium feel. Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS, Infiniti G35. Key Features Driver Focus: Emphasis on driving dynamics, precise steering, and a driver-centric cockpit. Engine Performance: Smooth inline-six engines offering a blend of power and refinement. Build Quality: Renowned BMW build quality and premium interior materials for its class. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual / Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Thousands of pages (comprehensive official documentation) 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, overhaul, diagnostics, and repair for the M52TU B28 engine. Fuel System: Fuel pump, injectors, fuel lines, fuel pressure regulator, EVAP system diagnostics and repair. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch, heater core diagnosis and replacement. Ignition System: Spark plugs, ignition coils, ignition control module (DISA unit), wiring diagrams, and troubleshooting. Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors, and exhaust hangers. Transmission Manual: Clutch, flywheel, gearbox internals, shift linkage, and related components for manual transmissions (e.g., Getrag). Transmission Automatic: Steptronic automatic transmission (e.g., GM 5L40-E) overhaul, diagnostics, fluid service, and electronic control module (TCU) information. Drivetrain: Driveshaft, CV joints, differential, axle shafts, and wheel bearings. Suspension Front: Struts, control arms, ball joints, sway bar, wheel bearings, and alignment specifications. Suspension Rear: Multi-link rear suspension components, shock absorbers, control arms, sway bar, and alignment. Steering: Power steering pump, steering rack, tie rods, steering column, and alignment. Brakes Front: Brake calipers, rotors, brake pads, brake lines, and ABS components. Brakes Rear: Brake calipers, rotors, brake pads, parking brake mechanism, and brake lines. Anti Lock Braking System ABS: ABS hydraulic unit, wheel speed sensors, ABS control module, and troubleshooting. Traction Control System Asc DTC: ASC (Automatic Stability Control) and DTC (Dynamic Traction Control) system components and operation. Electrical System Power: Battery, alternator, starter motor, charging system diagnostics. Lighting System: Headlights, taillights, interior lighting, fog lights, and associated wiring and control modules. Body Exterior: Bumpers, fenders, doors, hood, trunk, glass, seals, and body panel removal/installation. Body Interior: Dashboard, seats, door panels, headliner, carpeting, and interior trim components. HVAC Climate Control: Heater, air conditioning (A/C) system, blower motor, control panel, refrigerant system, and climate control module. Infotainment Audio: Radio, CD player, speakers, antenna, and amplifier (if equipped). Instrumentation Gauges: Instrument cluster, tachometer, speedometer, fuel gauge, temperature gauge, warning lights, and diagnostics. Security System Alarms: Factory alarm system, central locking, keyless entry, and immobilizer system. Airbags Safety Restraints: Airbag modules, seat belt pre-tensioners, SRS control module, and related wiring and diagnostics. ECU Dme Control Modules: Digital Motor Electronics (DME) control unit, transmission control unit (TCU), ABS/ASC control module, and other ECUs. Diagnostic Troubleshooting: OBD-II diagnostic procedures, fault code interpretation, and diagnostic tool usage. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid level checks and top-offs. Major Engine Repair: Engine overhaul, piston ring replacement, valve seal replacement, timing chain/guide/tensioner replacement. Transmission Service: Transmission fluid and filter changes (automatic and manual), clutch replacement, clutch fluid service. Brake System Repair: Brake pad and rotor replacement, caliper servicing, brake fluid bleeding and replacement. Suspension Component Replacement: Strut/shock absorber replacement, control arm replacement, ball joint replacement, bushing replacement. Steering System Repair: Tie rod end replacement, power steering pump replacement, steering rack replacement. Electrical Troubleshooting: Wiring harness repair, component testing, circuit tracing using wiring diagrams. HVAC System Repair: A/C compressor replacement, condenser replacement, evaporator service, blower motor replacement, refrigerant charging. Body Panel Replacement: Door replacement, fender replacement, bumper cover repair/replacement, hood and trunk alignment. Interior Trim Removal: Dashboard removal, door panel removal, seat removal, headliner repair. Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon issues. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds. Diagnostic Detail: Detailed diagnostic procedures, including symptom identification, test procedures, and component testing. Torque Specifications: Includes specific torque values for all critical fasteners. Alignment Specifications: Wheel alignment angles (camber, caster, toe) and chassis alignment procedures. Wiring Diagrams: Detailed electrical system wiring diagrams for all major circuits. Special Tools: Lists required special tools and their BMW part numbers where applicable. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Method: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download)...
Allows manual gear selection via shifter or steering wheel buttons.
Fluid Specifications
Manual Transmission Fluid:
BMW Manual Transmission Fluid MTF LT-2 or equivalent (e.g., Pentosin MTF2)
Automatic Transmission Fluid:
Dexron III or Dexron VI automatic transmission fluid.
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4506 mm)
Width:
Approx. 68.7 inches (1745 mm)
Height:
Approx. 56.1 inches (1425 mm)
Wheelbase:
Approx. 107.4 inches (2729 mm)
Weights
Curb Weight Manual:
Approx. 3351 lbs (1520 kg)
Curb Weight Automatic:
Approx. 3461 lbs (1570 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for models equipped with optional side airbags)
NHTSA Front Impact Passenger:
5-Star (for models equipped with optional side airbags)
IIHS Side Impact:
Good (for models with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Automatic Stability Control (ASC) / Dynamic Traction Control (DTC)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags, optional rear side-impact airbags.
Seat Belts:
3-point front and rear seat belts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
BMW Professional CD player with RDS, AM/FM radio. Optional Harman Kardon sound system available.
Navigation System:
Optional MK III or MK IV navigation system with a trunk-mounted CD-ROM based map unit and dashboard screen.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional Park Distance Control (PDC) rear parking sensors.
Connectivity
Telematics:
Optional BMW Assist telematics system, providing emergency services and vehicle information.
Bluetooth:
Optional Bluetooth interface for mobile phone integration (often requires an adapter or cradle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually, depending on driving conditions.
Air Filter Replacement:
Recommended every 30,000 miles or as indicated by CBS.
Cabin Filter Replacement:
Recommended every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Recommended every 100,000 miles (long-life plugs).
Coolant Flush:
BMW recommends coolant service every 2-4 years or 50,000 miles.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 synthetic engine oil meeting BMW Longlife-01 (LL-01) specification is highly recommended. Older recommendations may include 5W-40 LL-01.
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change.
Coolant Type:
BMW Blue Coolant (G48 Ethylene Glycol based) or equivalent.
Power Steering Fluid:
Pentosin CHF 11S or ZF Servolenkungsaft (Green)
Known Issues
Cooling System Leaks:
Common issues include failure of the plastic coolant expansion tank, water pump, and thermostat housing, leading to leaks.
Crankcase Ventilation System:
Clogged PCV (Positive Crankcase Ventilation) valve or hoses can lead to rough idle, oil leaks, and vacuum issues.
Oil Pan Gasket Leaks:
Oil pan gaskets and valve cover gaskets are prone to hardening and leaking over time.
Vanos System:
VANOS solenoid seals can degrade, causing rough idle, hesitation, and loss of low-end torque.
Window Regulators:
Common failure of the electric window regulators, leading to windows not operating.
Subframe Mounts:
Rear subframe mounting points can crack or fail over time due to stress, affecting handling and alignment.
ABS Wheel Speed Sensors:
ABS and traction control warning lights may illuminate due to failing wheel speed sensors.
Headlight Aiming Mechanism:
Plastic gears in the headlight leveling system can break, causing headlights to be misaligned.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for producing performance-oriented luxury vehicles with a focus on driving pleasure.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36 3 Series and was produced from 1998 to 2006 globally, with the 328i variant prominent in the earlier years of this generation.
Engine Updates:
The M52TU (Technical Update) engine featured VANOS on both intake and exhaust camshafts, improving performance and efficiency over the earlier M52.
Production
Manufacturing Locations:
Primarily manufactured in Germany, with some production in other BMW global facilities.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series, including variants like the 328i and later 330i, was a consistent recipient of Car and Driver's '10Best' awards during its production run.
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