BMW 330 330i 1999-2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: 330i Model Code: E46 Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Platform Code: E46 👋 Introduction Market Position Vehicle Segment: Premium Compact Executive Sedan/Coupe Competitive Analysis Primary Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35. Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel-drive bias, and engaging driving experience. Build Quality: High-quality interior materials and solid construction, characteristic of BMW. Value Proposition Owner Benefit: Enables owners to perform maintenance and repairs knowledgeably, saving on dealership costs and ensuring optimal vehicle performance. 📋 Manual Details Coverage Areas Vehicles Covered: BMW 330i Page Count Page Count: 1258 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Repair: Engine disassembly and reassembly, performance tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system. Transmission Repair: Manual and Automatic transmission repair, removal and installation, overhaul procedures. Drivetrain Repair: Front suspension, rear suspension, steering system, drive shafts, differential. Braking System Repair: Brake systems (ABS, DSC), brake pads, rotors, calipers, lines, hydraulic systems. Electrical System Repair: Wiring diagrams, fuses, relays, battery, alternator, starter, lighting, power windows, mirrors, central locking. Body And Chassis Repair: Body panels, doors, windows, interior trim, upholstery, chassis components. Climate Control System: HVAC system diagnosis and repair, refrigerant service, climate control modules. Infotainment And Electronics: Radio, navigation system (if equipped), instrument cluster, basic electronic module troubleshooting. Procedures Included Routine Maintenance: Oil changes, fluid checks and replacements, filter replacements, spark plug replacement, brake fluid service. Troubleshooting Diagnostics: Detailed diagnostic procedures for common faults and symptoms across all major systems. Repair Procedures: Step-by-step instructions for component removal, installation, and repair. Overhaul Procedures: Comprehensive instructions for the complete overhaul of major components like engines and transmissions. Tune Ups: Procedures for ensuring optimal engine performance and fuel efficiency. Special Tool Identification: Identification and illustration of BMW-specific special tools required for certain repairs and adjustments. Bodywork Repair: Body panel alignment, repair, replacement, and related trim procedures. Wheel Alignment: Specifications and procedures for proper wheel alignment. Technical Depth Depth Of Coverage: Detailed repair and overhaul procedures for professional technicians, with emphasis on product-specific aspects. Target Audience: Primarily mechanical technicians familiar with BRP products and general automotive practices, also beneficial for experienced DIY enthusiasts. Diagnostic Codes: Information on interpreting diagnostic trouble codes (DTCs) from the engine, transmission, and other control modules. 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Yes Binding Type Delivery Method: Electronic via Email Paper Type Digital Medium: Digital PDF document ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: 3.0L Inline 6-Cylinder (I6) Naturally Aspirated Performance Horsepower: 225 hp @ 5900 rpm Torque: 214 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Management Engine Control Unit: Bosch Motronic (specific version varies) Valvetrain: Double VANOS (Variable Nockenwellensteuerung) on both intake and exhaust camshafts. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (Getrag 420G) Optional Optional Transmission: 5-speed Automatic Transmission (Steptronic) Features Drivetrain Layout: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: 179.1 inches Width: 68.7 inches Height: 56.2 inches Weights Curb Weight: Approximately 3350 - 3450 lbs (varies with transmission and options) Wheels Tires Wheelbase: 107.4 inches Standard Wheel Size: 17 inches (alloy) Standard Tire Size: 225/45R17 Bolt Pattern: 5x120 mm 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star (for driver and passenger, typical for the era, specific data may vary) Active Features Traction Control: Standard Automatic Stability Control (ASC) or Dynamic Stability Control (DSC) depending on year and options. Braking Features: Anti-lock Braking System (ABS) standard. Passive Features Airbags: Frontal airbags, front side-impact airbags. 💡 Technology Features Infotainment Head Unit Options: Various BMW Professional or Business CD/Radio head units, with optional CD changer and navigation system. Driver Assistance Cruise Control: Standard cruise control. Connectivity Audio Input: Typically analog inputs (e.g., CD changer input), later models may have rudimentary AUX input. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 to 15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system, or annually. Spark Plug Replacement: Around 60,000 miles (for iridium-tipped plugs). Coolant Flush: Every 2 to 4 years or 30,000 to 60,000 miles, depending on BMW's recommendations. Fluid Specifications Engine Oil Type: BMW Longlife-01 (LL-01) approved synthetic oil, typically 5W-30 or 0W-30. Engine Oil Capacity: Approximately 6.5 quarts (6.0 liters) with filter change. Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based). Brake Fluid Type: DOT 4 Low Viscosity (LV) Brake Fluid. Transmission Fluid Manual: SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5, refer to specific manual for exact BMW specification). Transmission Fluid Automatic: BMW ATF ETL-800 (or equivalent specified by BMW, typically requires special fluid and filter kit). Differential Fluid: GL-5 75W-90 or 80W-90 gear oil, refer to manual for BMW specific P/N. Power Steering Fluid:...
Detailed diagnostic procedures for common faults and symptoms across all major systems.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair.
Overhaul Procedures:
Comprehensive instructions for the complete overhaul of major components like engines and transmissions.
Tune Ups:
Procedures for ensuring optimal engine performance and fuel efficiency.
Special Tool Identification:
Identification and illustration of BMW-specific special tools required for certain repairs and adjustments.
Bodywork Repair:
Body panel alignment, repair, replacement, and related trim procedures.
Wheel Alignment:
Specifications and procedures for proper wheel alignment.
Technical Depth
Depth Of Coverage:
Detailed repair and overhaul procedures for professional technicians, with emphasis on product-specific aspects.
Target Audience:
Primarily mechanical technicians familiar with BRP products and general automotive practices, also beneficial for experienced DIY enthusiasts.
Diagnostic Codes:
Information on interpreting diagnostic trouble codes (DTCs) from the engine, transmission, and other control modules.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes
Binding Type
Delivery Method:
Electronic via Email
Paper Type
Digital Medium:
Digital PDF document
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
3.0L Inline 6-Cylinder (I6) Naturally Aspirated
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Management
Engine Control Unit:
Bosch Motronic (specific version varies)
Valvetrain:
Double VANOS (Variable Nockenwellensteuerung) on both intake and exhaust camshafts.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (Getrag 420G)
Optional
Optional Transmission:
5-speed Automatic Transmission (Steptronic)
Features
Drivetrain Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
179.1 inches
Width:
68.7 inches
Height:
56.2 inches
Weights
Curb Weight:
Approximately 3350 - 3450 lbs (varies with transmission and options)
Wheels Tires
Wheelbase:
107.4 inches
Standard Wheel Size:
17 inches (alloy)
Standard Tire Size:
225/45R17
Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star (for driver and passenger, typical for the era, specific data may vary)
Active Features
Traction Control:
Standard Automatic Stability Control (ASC) or Dynamic Stability Control (DSC) depending on year and options.
Braking Features:
Anti-lock Braking System (ABS) standard.
Passive Features
Airbags:
Frontal airbags, front side-impact airbags.
💡 Technology Features
Infotainment
Head Unit Options:
Various BMW Professional or Business CD/Radio head units, with optional CD changer and navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Audio Input:
Typically analog inputs (e.g., CD changer input), later models may have rudimentary AUX input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 to 15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system, or annually.
Spark Plug Replacement:
Around 60,000 miles (for iridium-tipped plugs).
Coolant Flush:
Every 2 to 4 years or 30,000 to 60,000 miles, depending on BMW's recommendations.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) approved synthetic oil, typically 5W-30 or 0W-30.
Engine Oil Capacity:
Approximately 6.5 quarts (6.0 liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based).
Brake Fluid Type:
DOT 4 Low Viscosity (LV) Brake Fluid.
Transmission Fluid Manual:
SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5, refer to specific manual for exact BMW specification).
Transmission Fluid Automatic:
BMW ATF ETL-800 (or equivalent specified by BMW, typically requires special fluid and filter kit).
Differential Fluid:
GL-5 75W-90 or 80W-90 gear oil, refer to manual for BMW specific P/N.
Power Steering Fluid:
BMW Power Steering Fluid (Pentosin CHF 11S or equivalent, check manual for exact spec).
Known Issues
Cooling System:
Plastic expansion tank, water pump, and thermostat housing are prone to cracking over time. Vanos seals can degrade, leading to rough idle and reduced performance.
Oil Leaks:
Valve cover gasket, oil pan gasket, and oil filter housing gasket are common leak points.
Suspension:
Worn control arm bushings, ball joints, and shock absorbers are common maintenance items due to the sporty nature of the vehicle.
Electrical:
ABS/DSC sensor failures, power window regulator issues, and HVAC blower motor resistor failures can occur.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
The 'Ultimate Driving Machine' - emphasis on engineering, performance, and driver engagement.
Model Evolution
E46 Generation Introduction:
The E46 generation of the 3 Series debuted in 1998 for the 1999 model year, replacing the E36.
330I Introduction:
The 330i model, featuring the larger 3.0L M54 engine, replaced the 328i for the 2001 model year.
Production
Manufacturing Locations:
Primarily produced at BMW's plant in Munich, Germany, with potential for other global facilities.
🏆 Awards & Recognition
Recognitions
Ward Auto Ten Best:
The M54 engine family, including the 3.0L variant, was recognized by Ward's AutoWorld as one of the 10 Best Engines multiple times.
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