This manual covers the 5 Series, specifically the 535i model with the E34 chassis, produced between 1989 and 1995. The 535i is an executive sedan renowned for its luxury, performance, and sophisticated engineering, a hallmark of commitment to driver engagement. Its M30B35 3.5-liter inline-six engine, producing 208 horsepower and 225 lb-ft of torque, delivers robust performance, complemented by a choice of a 5-speed manual or 4-speed automatic transmission. The vehicle's design emphasizes classic styling and a balanced driving experience, making it a distinguished choice in its segment, frequently recognized by automotive press for its quality and handling. This comprehensive workshop service and repair manual provides detailed information for maintaining and repairing the 535i (E34). It covers all vehicle systems, including engine mechanicals, engine management, transmissions (manual and automatic), suspension, brakes, steering, and the electrical system. Within its 450 pages, you will find procedures for routine maintenance, engine and transmission overhauls, brake system servicing, suspension and steering repairs, electrical diagnostics, and HVAC service. The manual also includes essential technical specifications, troubleshooting guides, and detailed wiring diagrams, equipping owners and technicians with the knowledge to ensure the longevity and optimal performance of their vehicle. 🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 535i Model Code: E34 Production Years: 1989-1995 Codes Engine Code Primary: M30B35 👋 Introduction Market Position Segment: Executive Sedan Brand Perception: Luxury, performance, engineering excellence Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi 100/A6, Lexus LS, Jaguar XJ Key Features Vehicle Design Philosophy: Classic BMW styling with a focus on driver engagement and sophisticated engineering Key Features Manual Instant Access: Immediate download without shipping delays or physical media costs Convenience: Accessible on any device capable of opening PDF files, ideal for garage or on-the-go use 📋 Manual Details Coverage Areas All Systems: True Specific Models Covered: BMW 535i (E34 chassis) Applicable Model Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995 Page Count Total Pages: 450 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing, lubrication system, cooling system, fuel delivery, exhaust system Engine Management: Engine Control Unit (ECU), ignition system, fuel injection (Bosch Motronic), sensors, actuators, diagnostics, emissions control Transmission Manual: Clutch, gearbox, driveshafts, selector mechanism, fluid specifications Transmission Automatic: Automatic transmission assembly (e.g., ZF 4HP22), torque converter, hydraulic control, electronic control, fluid specifications Suspension Front: MacPherson struts, control arms, anti-roll bar, steering linkage, bushings, shock absorbers Suspension Rear: Independent multi-link suspension, control arms, trailing arms, shock absorbers, springs, bushings Brakes: Front and rear disc brakes, ABS system (Bosch ABS II), brake calipers, rotors, master cylinder, brake lines, fluid specifications Steering: Power steering system, steering rack, steering column, tie rods, fluid specifications Electrical System: Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, ECUs, instrument cluster, power windows, central locking Climate Control: Heating, ventilation, air conditioning (HVAC) system, refrigerant, compressor, blower motor, controls Body And Chassis: Body panels, doors, hood, trunk, glass, interior trim, structural components, rust prevention Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulator Exhaust System: Exhaust manifolds, catalytic converter, muffler, exhaust pipes Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Engine Repair: Engine overhaul, gasket replacement, piston ring installation, valve guide replacement, bearing replacement Transmission Repair: Clutch replacement, transmission disassembly and reassembly, torque converter replacement, valve body service Brake System Overhaul: Brake pad and rotor replacement, caliper rebuilding, master cylinder replacement, brake bleeding, ABS diagnostics and repair Suspension And Steering Service: Component replacement (shocks, struts, control arms, tie rods), wheel alignment specifications, power steering system repair Electrical Diagnostics: Troubleshooting electrical faults, component testing, wiring harness repair, diagnostic trouble code (DTC) interpretation HVAC Service: Refrigerant recharge, leak detection, component replacement (compressor, evaporator, condenser), blower motor service Bodywork And Trim: Panel removal and installation, glass replacement, interior trim fitting, seal replacement Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Technical Specifications: Torque values, clearances, fluid capacities, electrical resistance values Wiring Diagrams: Detailed, system-specific wiring schematics for electrical components and systems Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostic Capability: Advanced diagnostic procedures, including information on fault codes and sensor readings Special Tools: Identification and usage of specialized tools required for certain procedures 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Printability: Printable pages for workshop use Print Quality Quality: High-resolution scans ensuring clarity of text and diagrams Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, SOHC, 24 Valves Engine Code: M30B35 (3.5L) Displacement: 3430 cc (3.4 Liters) Performance Horsepower: 208 hp @ 5700 rpm Torque:...