BMW 5 Series 1989 1990 1991 1992 1993 1994 1995 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Generation: E34 Model Years Covered: 1989-1995 Codes Chassis Code: E34 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Premium car buyers seeking performance, luxury, and advanced engineering Competitive Analysis Key Competitors: Mercedes-Benz W124 E-Class, Audi V8/A8, Lexus LS400, Jaguar XJ Key Features Design Philosophy: Iconic Bavarian Motor Works styling, driver-focused cockpit, robust engineering Powertrain Options: Renowned inline-six and V8 engines, rear-wheel drive bias, optional all-wheel drive (xDrive) on select models Chassis Dynamics: Exceptional ride and handling balance, advanced suspension technology 📋 Manual Details Coverage Areas Engine Overhaul: Complete Transmission Repair: Complete Electrical System Diagnostics: Comprehensive Suspension And Steering: Complete Brake System: Complete Body And Chassis: Complete HVAC System: Complete Fuel System: Complete Exhaust System: Complete Cooling System: Complete Interior Trim And Accessories: Complete Scheduled Maintenance: Detailed Troubleshooting Guides: Extensive Page Count Estimated Page Count: 1500+ Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Types: M20, M30, M40, M43, M50, M60, S38 Engine Management System: DME (Digital Motor Electronics), EML (Electronic Throttle Control) Transmission Types: Getrag 260 (5-speed manual), ZF 4HP22/4HP24 (4-speed automatic), ZF 5HP18/5HP30 (5-speed automatic) Suspension Features: MacPherson struts (front), Multi-link independent suspension (rear), Self-leveling suspension (optional) Steering System: Recirculating ball with power assist, Servotronic (variable assist) optional Brake System Type: Front ventilated discs, Rear solid discs (all models), ABS (Anti-lock Braking System) standard on most models Electrical Components: Starter, Alternator, Battery, Ignition system, Lighting, Wiper system, Power accessories (windows, mirrors, seats), Central locking, OBC (On-Board Computer) Climate Control: Manual HVAC, Automatic Climate Control (ACC) Body Control Module: Included in electrical diagnostics Airbag System: Diagnosis and replacement procedures for early airbag systems Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, belt replacements, chassis lubrication Engine Repair: Cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, valve adjustments, timing chain/belt replacement Transmission Overhaul: Manual and automatic transmission disassembly, inspection, repair, and reassembly Suspension And Steering Repair: Shock absorber/strut replacement, control arm bushing replacement, tie rod end replacement, power steering pump and rack repair Brake System Repair: Brake pad and rotor replacement, caliper service, brake line replacement, ABS component testing and replacement Electrical Troubleshooting: Wiring diagrams, diagnostic procedures for common electrical faults, component testing Fuel System Diagnosis: Fuel pump testing, injector cleaning and replacement, fuel pressure regulation Cooling System Service: Radiator replacement, water pump service, thermostat replacement, coolant leak diagnosis HVAC System Repair: Component replacement (compressor, condenser, evaporator), refrigerant handling, leak detection Bodywork Repair: Panel removal/installation, door and window adjustments, trim component replacement Diagnostic Procedures: Fault code reading (where applicable), component testing, systematic troubleshooting Technical Depth Depth Level: Factory-level repair and diagnostic information Diagnostic Tools Reference: Information on required specialized tools and diagnostic equipment Torque Specifications: Detailed torque values for all critical fasteners Schematics: Comprehensive electrical wiring diagrams, vacuum diagrams 📊 Manual Specifications File Format Digital File Type: PDF Searchability: Searchable text content Printable: Printable pages Print Quality Image Resolution: High-resolution illustrations and diagrams Binding Type Physical Binding Style: N/A (Digital Download) Paper Type Physical Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Range: M20, M30, M40, M43, M50, M60, S38 Performance Displacement Range: 2.0L to 4.0L Horsepower Range: 115 hp (4-cyl) to 315 hp (M50) Torque Range: 130 lb-ft to 317 lb-ft Fuel System Fuel Injection Type: Bosch Motronic EFI (Electronic Fuel Injection) Fuel Type: Premium Unleaded Gasoline Engine Management Engine Control Unit: DME (Digital Motor Electronics) Emission Controls: Catalytic converter, Lambda sensor (Oxygen sensor) 🔧 Transmission Standard Standard Transmission: Getrag 260 5-speed Manual Optional Optional Transmission: ZF 4HP22/4HP24 Automatic, ZF 5HP18/5HP30 Automatic Features Automatic Transmission Modes: Standard, Sport (on some models) Fluid Specification Manual Transmission Fluid: BMW ATF Dexron III equivalent (e.g., Pentosin ATF 1) Automatic Transmission Fluid: BMW ATF Dexron III equivalent (e.g., Pentosin ATF 1) 📐 Dimensions Exterior Length Range: 185.0 - 191.0 inches Width Range: 69.5 - 70.5 inches Height Range: 55.0 - 56.5 inches Wheelbase Range Wheelbase: 111.4 inches Weights Curb Weight Range: 3400 - 4000 lbs Cargo Trunk Volume: Approximately 16.0 - 18.0 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact: Not comprehensively rated by modern NHTSA standards, but generally considered safe for its era. Active Features ABS: Standard on most models post-1990 Traction Control: ASC+T (Automatic Stability Control and Traction) available on later models Passive Features Airbags: Driver's side airbag standard from 1990 onwards, optional passenger airbag Seatbelts: 3-point inertia-reel seatbelts front and rear Body Structure: Reinforced passenger cell, crumple zones 💡 Technology Features Infotainment Head Unit Options: Factory BMW cassette/radio systems, premium Hi-Fi options, early CD changers Speaker Systems: Standard 6-speaker, Hi-Fi system with amplifier and more speakers Driver Assistance Cruise Control: Standard on most models On Board Computer: OBC...
BMW ATF Dexron III equivalent (e.g., Pentosin ATF 1)
Automatic Transmission Fluid:
BMW ATF Dexron III equivalent (e.g., Pentosin ATF 1)
📐 Dimensions
Exterior
Length Range:
185.0 - 191.0 inches
Width Range:
69.5 - 70.5 inches
Height Range:
55.0 - 56.5 inches
Wheelbase Range
Wheelbase:
111.4 inches
Weights
Curb Weight Range:
3400 - 4000 lbs
Cargo
Trunk Volume:
Approximately 16.0 - 18.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not comprehensively rated by modern NHTSA standards, but generally considered safe for its era.
Active Features
ABS:
Standard on most models post-1990
Traction Control:
ASC+T (Automatic Stability Control and Traction) available on later models
Passive Features
Airbags:
Driver's side airbag standard from 1990 onwards, optional passenger airbag
Seatbelts:
3-point inertia-reel seatbelts front and rear
Body Structure:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
Head Unit Options:
Factory BMW cassette/radio systems, premium Hi-Fi options, early CD changers
Speaker Systems:
Standard 6-speaker, Hi-Fi system with amplifier and more speakers
Driver Assistance
Cruise Control:
Standard on most models
On Board Computer:
OBC providing fuel economy, range, and basic diagnostics
Connectivity
Phone Integration:
Optional dealer-installed cellular phone kits available
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 - 10,000 miles or 12 months, whichever comes first (BMW Condition Based Service or manual recommendation)
Spark Plug Replacement:
60,000 miles (standard ignition), 100,000 miles (platinum/long-life)
Coolant Flush:
Every 2 years or 30,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Specification:
BMW Longlife-98 (LL-98) or API SJ/SL, ACEA A3/B3 rated synthetic oil, viscosity typically 0W-40, 5W-30, or 5W-40 depending on climate and specific engine.
Coolant Specification:
BMW Blue Antifreeze/Coolant or equivalent silicate-free antifreeze (50/50 mix with distilled water)
Power Steering Fluid:
BMW CHF 11S or Pentosin SSF (Synthetic Steering Fluid)
Known Issues
Common Engine Problems:
Head gasket leaks (M30), oil pan gasket leaks, VANOS issues (M50/M52 - though less common on early M50s), cooling system component failures (thermostat housing, water pump, hoses), idle control valve issues.