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BMW 5 Series M5 2005-2010 Workshop Service Repair Manual.

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🏷️ Basic Information Identification Make: BMW Model: 5 Series M5 Generation Code: E60/E61 (E60 for sedan, E61 for wagon) Production Years Covered By Manual: 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Target Audience: Primarily mechanical technicians familiar with BRP (BMW) products and general automobile practices, as well as knowledgeable owners aiming to perform maintenance and repairs professionally. Value Proposition Benefits For Owner: Enables owners to be better informed, save money by avoiding shop labor/overhead, and perform repairs like a professional. Key Features Completeness: A complete service manual containing all necessary instructions for any repair. Purpose Goal: To help users get the best value from their BMW 5 Series M5 and build a reputation of quality service. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Routine Maintenance, Troubleshooting, Overhaul, Assemblies, Disassemblies Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'complete service manual' with 'much more') Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul, including disassembly and reassembly of engine components, lubrication system, fuel system, ignition system, exhaust system. Transmission: Detailed repair and overhaul, including disassembly and reassembly of transmission components. Electrical System: Comprehensive coverage of the electrical system. Body: Coverage of body-related repairs and procedures. Procedures Included Maintenance: Routine maintenance and servicing procedures. Repair: Diagnostic and repair procedures for various issues, including extensive repairs involving engine and transmission. Installation: Removal and installation procedures for components. Troubleshooting: Detailed troubleshooting guidance for when problems occur. Assembly Disassembly: Detailed instructions for assemblies and disassemblies of various vehicle components. Technical Depth Depth: Advanced diagnostics and complete overhaul procedures, suitable for professional automotive technicians and knowledgeable DIY enthusiasts. Proprietary Components Coverage: Includes instructions for proprietary components as provided by respective manufacturers to ensure proper understanding and performance judgment. 📊 Manual Specifications File Format Format: PDF Delivery Delivery Method: Electronic Delivery via Email Delivery Speed: Fast and Free Printability Printable: Yes Quality Information Reliability: Most reliable information, aiming to ensure accuracy. Content Comparison: Contains many specifications and procedures available in authorized BMW dealer service departments. Symbols Special Notation: Emphasizes particular information using WARNING, CAUTION, and NOTE. Special Tools Reference: Refers to special tools recommended or required, often identified by BMW special tool number and illustrated. ⚙️ Engine Specifications Primary Engine Engine Code: S85 V10 Displacement Displacement: 5.0 Liters (4999 cc) Configuration Configuration: Naturally Aspirated V10 Performance Horsepower: 500 hp @ 7750 rpm Torque: 383 lb-ft (520 Nm) @ 6100 rpm Fuel System Injection Type: Multi-point fuel injection (with individual throttle bodies for each cylinder) Engine Management Management System: Digital Motor Electronics (DME) S85 Cooling System Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: 7-speed SMG III (Sequential Manual Gearbox) Optional Transmission Type: No manual transmission option available for M5 Features Gearbox Modes: Adjustable shift dynamics (P500 Sport, P400, P300, P200) 📐 Dimensions Exterior Sedan Length: 4871 mm (191.8 in) Width: 1846 mm (72.7 in) Height: 1469 mm (57.8 in) Wheelbase Wheelbase: 2935 mm (115.6 in) Weights Curb Weight Sedan: approx. 1755 kg (3870 lbs) Cargo Trunk Volume Sedan: approx. 520 Liters (18.3 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4 stars (for 5 Series sedan) IIHS Side Impact Test: Good (for 5 Series sedan) Active Features Stability Control: Dynamic Stability Control (DSC) with M Dynamic Mode Braking System: Performance-oriented M braking system with ventilated and cross-drilled discs Passive Features Airbags: Front airbags, front side-impact airbags, front and rear head protection system (air curtains) 💡 Technology Features Infotainment System Name: iDrive infotainment system (version varies slightly by year) Features: Navigation system, radio, CD player, optional satellite radio, Bluetooth connectivity (may require adapter for later phone compatibility). Driver Assistance Features: Park Distance Control (PDC), optional Adaptive Headlights, Cruise Control, optional Head-Up Display (HUD). Performance Tech Engine Features: High-revving V10, individual throttle bodies, magnesium engine components, lightweight construction. Chassis Features: Aluminum chassis components, advanced suspension system with EDC (Electronic Damper Control). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system. However, frequent oil changes with correct specification oil are recommended for the S85 engine. Spark Plug Replacement: Around 60,000 miles, but check manual for exact intervals. Fluid Specifications Engine Oil Type: BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic engine oil, typically 10W-60 or 15W-50 depending on climate and specific recommendations. Consult manual for exact spec. Coolant Type: BMW Blue Antifreeze/Coolant Brake Fluid Type: DOT 4 High Performance Brake Fluid Transmission Fluid Type: Specific Pentosin FFL-3 or equivalent for SMG transmission (requires specialized handling and procedure). Known Issues S85 Engine Common Problems: Rod bearing wear, VANOS system issues, throttle body actuator failures, oil consumption, potential for subframe cracking (though less common than on some other...
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BMW 5 Series M5 2005-2010 Workshop Service Repair Manual.
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series M5
Generation Code:
E60/E61 (E60 for sedan, E61 for wagon)
Production Years Covered By Manual:
2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Target Audience:
Primarily mechanical technicians familiar with BRP (BMW) products and general automobile practices, as well as knowledgeable owners aiming to perform maintenance and repairs professionally.
Value Proposition
Benefits For Owner:
Enables owners to be better informed, save money by avoiding shop labor/overhead, and perform repairs like a professional.
Key Features
Completeness:
A complete service manual containing all necessary instructions for any repair.
Purpose
Goal:
To help users get the best value from their BMW 5 Series M5 and build a reputation of quality service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Routine Maintenance, Troubleshooting, Overhaul, Assemblies, Disassemblies
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'complete service manual' with 'much more')
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair and overhaul, including disassembly and reassembly of engine components, lubrication system, fuel system, ignition system, exhaust system.
Transmission:
Detailed repair and overhaul, including disassembly and reassembly of transmission components.
Electrical System:
Comprehensive coverage of the electrical system.
Body:
Coverage of body-related repairs and procedures.
Procedures Included
Maintenance:
Routine maintenance and servicing procedures.
Repair:
Diagnostic and repair procedures for various issues, including extensive repairs involving engine and transmission.
Installation:
Removal and installation procedures for components.
Troubleshooting:
Detailed troubleshooting guidance for when problems occur.
Assembly Disassembly:
Detailed instructions for assemblies and disassemblies of various vehicle components.
Technical Depth
Depth:
Advanced diagnostics and complete overhaul procedures, suitable for professional automotive technicians and knowledgeable DIY enthusiasts.
Proprietary Components
Coverage:
Includes instructions for proprietary components as provided by respective manufacturers to ensure proper understanding and performance judgment.
📊 Manual Specifications
File Format
Format:
PDF
Delivery
Delivery Method:
Electronic Delivery via Email
Delivery Speed:
Fast and Free
Printability
Printable:
Yes
Quality
Information Reliability:
Most reliable information, aiming to ensure accuracy.
Content Comparison:
Contains many specifications and procedures available in authorized BMW dealer service departments.
Symbols
Special Notation:
Emphasizes particular information using WARNING, CAUTION, and NOTE.
Special Tools
Reference:
Refers to special tools recommended or required, often identified by BMW special tool number and illustrated.
⚙️ Engine Specifications
Primary Engine
Engine Code:
S85 V10
Displacement
Displacement:
5.0 Liters (4999 cc)
Configuration
Configuration:
Naturally Aspirated V10
Performance
Horsepower:
500 hp @ 7750 rpm
Torque:
383 lb-ft (520 Nm) @ 6100 rpm
Fuel System
Injection Type:
Multi-point fuel injection (with individual throttle bodies for each cylinder)
Engine Management
Management System:
Digital Motor Electronics (DME) S85
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
7-speed SMG III (Sequential Manual Gearbox)
Optional
Transmission Type:
No manual transmission option available for M5
Features
Gearbox Modes:
Adjustable shift dynamics (P500 Sport, P400, P300, P200)
📐 Dimensions
Exterior Sedan
Length:
4871 mm (191.8 in)
Width:
1846 mm (72.7 in)
Height:
1469 mm (57.8 in)
Wheelbase
Wheelbase:
2935 mm (115.6 in)
Weights
Curb Weight Sedan:
approx. 1755 kg (3870 lbs)
Cargo
Trunk Volume Sedan:
approx. 520 Liters (18.3 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4 stars (for 5 Series sedan)
IIHS Side Impact Test:
Good (for 5 Series sedan)
Active Features
Stability Control:
Dynamic Stability Control (DSC) with M Dynamic Mode
Braking System:
Performance-oriented M braking system with ventilated and cross-drilled discs
Passive Features
Airbags:
Front airbags, front side-impact airbags, front and rear head protection system (air curtains)
💡 Technology Features
Infotainment
System Name:
iDrive infotainment system (version varies slightly by year)
Features:
Navigation system, radio, CD player, optional satellite radio, Bluetooth connectivity (may require adapter for later phone compatibility).
Driver Assistance
Features:
Park Distance Control (PDC), optional Adaptive Headlights, Cruise Control, optional Head-Up Display (HUD).
Performance Tech
Engine Features:
High-revving V10, individual throttle bodies, magnesium engine components, lightweight construction.
Chassis Features:
Aluminum chassis components, advanced suspension system with EDC (Electronic Damper Control).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system. However, frequent oil changes with correct specification oil are recommended for the S85 engine.
Spark Plug Replacement:
Around 60,000 miles, but check manual for exact intervals.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic engine oil, typically 10W-60 or 15W-50 depending on climate and specific recommendations. Consult manual for exact spec.
Coolant Type:
BMW Blue Antifreeze/Coolant
Brake Fluid Type:
DOT 4 High Performance Brake Fluid
Transmission Fluid Type:
Specific Pentosin FFL-3 or equivalent for SMG transmission (requires specialized handling and procedure).
Known Issues
S85 Engine Common Problems:
Rod bearing wear, VANOS system issues, throttle body actuator failures, oil consumption, potential for subframe cracking (though less common than on some other E60 models).
Smg Transmission Common Problems:
Hydraulic pump failures, clutch wear, accumulator issues, mechatronic unit problems.
Torque Wrench Importance
Requirement:
Essential for ensuring fasteners are tightened to exact specifications.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH, renowned for high-performance variants of BMW production cars.
Model Evolution
E60 M5 Introduction:
Introduced in 2005, this generation marked a significant leap with its V10 engine and SMG transmission, distinguishing it from its predecessor.
Production Location
Manufacturing Plant:
Dingolfing, Germany
Production Years Model
Model Production Span:
2005-2010
🏆 Awards & Recognition
Recognitions
Ward Ten Best Engines:
The S85 V10 engine was a multiple recipient of the prestigious Ward's 10 Best Engines award during its production run.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its exhilarating performance, unique engine character, and track-inspired capabilities.
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