BMW 7-Series 1988-1994 Workshop Manual Repair

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🏷️ Basic Information Identification Make: BMW Model: 7-Series Generation Generation Designation: E32 Codes Chassis Code: E32 Engine Codes Covered: M30B30, M30B35, M60B30, M60B40 👋 Introduction Market Position Historical Context: The E32 7-Series represented BMW's flagship luxury sedan, competing with Mercedes-Benz S-Class and Jaguar XJ. It was known for its advanced technology, refined driving dynamics, and sophisticated styling. Competitive Analysis Competitors Of The Era: Mercedes-Benz W124/W140, Jaguar XJ (XJ40), Lexus LS 400. Key Features Signature Attributes: V8 engine options (M60), advanced electronics (ASC+T, onboard computer), long wheelbase (iL models), premium interior materials, sophisticated suspension. Manual Value Proposition Target Audience: Owners, independent repair shops, enthusiasts specializing in classic BMWs. Why Needed: Complex German engineering requires precise service information. This manual provides the in-depth knowledge necessary for proper maintenance and repair. 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop and repair procedures for BMW 7-Series (E32) models. Specific Models Covered: 730i, 730iL, 735i, 735iL, 740i, 740iL Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication, cooling, fuel, exhaust. Engine Management: Ignition system, electronic fuel injection (DME), emissions control. Transmission: Manual and automatic transmission overhaul, clutch, driveshaft, differential. Suspension Steering: Front and rear suspension, steering system, power steering. Brakes: Hydraulic system, ABS (Anti-lock Braking System), disc and pad replacement, brake fluid. Electrical System: Battery, charging system, starter, lighting, instrument cluster, power accessories. Bodywork Chassis: Body panels, doors, windows, sunroof, body repair, structural information. Heating Ventilation Ac: HVAC system operation, component testing, refrigerant. Interior: Seat adjustment, dashboard, trim removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement. Diagnostics Troubleshooting: Symptom-based diagnostics, fault code interpretation, component testing. Component Overhaul: Detailed instructions for rebuilding engine, transmission, differentials, etc. Repair Replacement: Step-by-step guides for replacing all major and minor components. Electrical Troubleshooting: Wiring diagrams, circuit testing, component diagnosis. Specification Data: Torque values, clearances, fluid capacities, alignment settings. Technical Depth Depth: Professional-level workshop manual covering all aspects from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Digital Format: PDF Searchable Text: Yes (typical for well-produced PDFs) Printability: Printable pages Print Quality Image Resolution: High (essential for clear diagrams) Diagram Clarity: Excellent (crucial for E32 complexity) Binding Type Digital Access: Downloadable file Paper Type Physical Manual Analogy: Durable, high-quality paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Families: M30 (inline-6), M60 (V8) Inline 6 Variant 1 Displacement: 2.988 cc (3.0 Liters) Inline 6 Variant 1 Power: Approx. 188 hp @ 5,800 rpm (M30B30) Inline 6 Variant 1 Torque: Approx. 270 Nm @ 4,000 rpm (M30B30) Inline 6 Variant 2 Displacement: 3.430 cc (3.5 Liters) Inline 6 Variant 2 Power: Approx. 211 hp @ 5,700 rpm (M30B35) Inline 6 Variant 2 Torque: Approx. 305 Nm @ 4,000 rpm (M30B35) V8 Variant 1 Displacement: 2.997 cc (3.0 Liters) V8 Variant 1 Power: Approx. 215 hp @ 5,800 rpm (M60B30) V8 Variant 1 Torque: Approx. 290 Nm @ 4,500 rpm (M60B30) V8 Variant 2 Displacement: 3.982 cc (4.0 Liters) V8 Variant 2 Power: Approx. 282 hp @ 5,800 rpm (M60B40) V8 Variant 2 Torque: Approx. 400 Nm @ 4,500 rpm (M60B40) Performance 0 To 100 Km H 735I: Approx. 8.5 seconds 0 To 100 Km H 740I: Approx. 7.4 seconds Fuel System Injection Type: Bosch Motronic (various versions depending on engine/year) Fuel Type: Unleaded Gasoline (RON 95/98 recommended) Engine Construction M60 Block Material: Aluminum alloy (first production V8 from BMW) M30 Block Material: Cast Iron 🔧 Transmission Standard Transmission Options Early Models: 4-speed automatic (e.g., ZF 4HP22) Transmission Options Later Models: 5-speed automatic (e.g., ZF 5HP18 for 3.0L, ZF 5HP30 for 4.0L) Optional Manual Transmission Availability: Rare, primarily in some European markets, not typically covered in detail for North American models. Manuals for these specific transmissions may be separate or niche. Features Automatic Transmission Modes: Sport and Economy modes (on some models). Fluid Specifications Automatic Transmission Fluid Type: BMW LT-3 (or equivalent ATF meeting DEXRON-III specifications, consult specific model year). Fluid Capacities Automatic Transmission Fluid Capacity Approx: 8-10 Liters (depending on model and procedure). 📐 Dimensions Exterior Wheelbase Standard: 2,930 mm (115.4 in) Wheelbase Long (Il): 3,070 mm (120.9 in) Length Standard: 4,971 mm (195.7 in) Length Long (Il): 5,111 mm (201.2 in) Interior Cabin Features: Spacious cabin, high-quality materials, advanced climate control, electric seat adjustments. Weights Curb Weight Approx 730I: 1,700 kg (3,748 lbs) Curb Weight Approx 740I: 1,800 kg (3,968 lbs) 🛡️ Safety Features Ratings Historical Rating Availability: Modern crash test ratings (NHTSA/IIHS) are not directly comparable to this era, but the E32 was built to high safety standards for its time. Active Features ABS: Standard on most models, ASC+T (Automatic Stability Control + Traction) optional or standard on...

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Typ: Autos

Anbieter:

Art.-Nr: 583808

Sammlungen: ALL BMW

Verfügbarkeit: Auf Lager

Stichworte: 1988 1989 1990 1991 1992 1993 1994 7 Series BMW Car Cars

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

7-Series

Generation

Generation Designation:

Codes

Chassis Code:

Engine Codes Covered:

M30B30, M30B35, M60B30, M60B40

👋 Introduction

Market Position

Historical Context:

The E32 7-Series represented BMW's flagship luxury sedan, competing with Mercedes-Benz S-Class and Jaguar XJ. It was known for its advanced technology, refined driving dynamics, and sophisticated styling.

Competitive Analysis

Competitors Of The Era:

Mercedes-Benz W124/W140, Jaguar XJ (XJ40), Lexus LS 400.

Key Features

Signature Attributes:

V8 engine options (M60), advanced electronics (ASC+T, onboard computer), long wheelbase (iL models), premium interior materials, sophisticated suspension.

Manual Value Proposition

Target Audience:

Owners, independent repair shops, enthusiasts specializing in classic BMWs.

Why Needed:

Complex German engineering requires precise service information. This manual provides the in-depth knowledge necessary for proper maintenance and repair.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive workshop and repair procedures for BMW 7-Series (E32) models.

Specific Models Covered:

730i, 730iL, 735i, 735iL, 740i, 740iL

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, lubrication, cooling, fuel, exhaust.

Engine Management:

Ignition system, electronic fuel injection (DME), emissions control.

Transmission:

Manual and automatic transmission overhaul, clutch, driveshaft, differential.

Suspension Steering:

Front and rear suspension, steering system, power steering.

Brakes:

Hydraulic system, ABS (Anti-lock Braking System), disc and pad replacement, brake fluid.

Electrical System:

Battery, charging system, starter, lighting, instrument cluster, power accessories.

Bodywork Chassis:

Body panels, doors, windows, sunroof, body repair, structural information.

Heating Ventilation Ac:

HVAC system operation, component testing, refrigerant.

Interior:

Seat adjustment, dashboard, trim removal and installation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement.

Diagnostics Troubleshooting:

Symptom-based diagnostics, fault code interpretation, component testing.

Component Overhaul:

Detailed instructions for rebuilding engine, transmission, differentials, etc.

Repair Replacement:

Step-by-step guides for replacing all major and minor components.

Electrical Troubleshooting:

Wiring diagrams, circuit testing, component diagnosis.

Specification Data:

Torque values, clearances, fluid capacities, alignment settings.

Technical Depth

Depth:

Professional-level workshop manual covering all aspects from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Digital Format:

Searchable Text:

Yes (typical for well-produced PDFs)

Printability:

Printable pages

Print Quality

Image Resolution:

High (essential for clear diagrams)

Diagram Clarity:

Excellent (crucial for E32 complexity)

Binding Type

Digital Access:

Downloadable file

Paper Type

Physical Manual Analogy:

Durable, high-quality paper stock suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Families:

M30 (inline-6), M60 (V8)

Inline 6 Variant 1 Displacement:

2.988 cc (3.0 Liters)

Inline 6 Variant 1 Power:

Approx. 188 hp @ 5,800 rpm (M30B30)

Inline 6 Variant 1 Torque:

Approx. 270 Nm @ 4,000 rpm (M30B30)

Inline 6 Variant 2 Displacement:

3.430 cc (3.5 Liters)

Inline 6 Variant 2 Power:

Approx. 211 hp @ 5,700 rpm (M30B35)

Inline 6 Variant 2 Torque:

Approx. 305 Nm @ 4,000 rpm (M30B35)

V8 Variant 1 Displacement:

2.997 cc (3.0 Liters)

V8 Variant 1 Power:

Approx. 215 hp @ 5,800 rpm (M60B30)

V8 Variant 1 Torque:

Approx. 290 Nm @ 4,500 rpm (M60B30)

V8 Variant 2 Displacement:

3.982 cc (4.0 Liters)

V8 Variant 2 Power:

Approx. 282 hp @ 5,800 rpm (M60B40)

V8 Variant 2 Torque:

Approx. 400 Nm @ 4,500 rpm (M60B40)

Performance

0 To 100 Km H 735I:

Approx. 8.5 seconds

0 To 100 Km H 740I:

Approx. 7.4 seconds

Fuel System

Injection Type:

Bosch Motronic (various versions depending on engine/year)

Fuel Type:

Unleaded Gasoline (RON 95/98 recommended)

Engine Construction

M60 Block Material:

Aluminum alloy (first production V8 from BMW)

M30 Block Material:

Cast Iron

🔧 Transmission

Standard

Transmission Options Early Models:

4-speed automatic (e.g., ZF 4HP22)

Transmission Options Later Models:

5-speed automatic (e.g., ZF 5HP18 for 3.0L, ZF 5HP30 for 4.0L)

Optional

Manual Transmission Availability:

Rare, primarily in some European markets, not typically covered in detail for North American models. Manuals for these specific transmissions may be separate or niche.

Features

Automatic Transmission Modes:

Sport and Economy modes (on some models).

Fluid Specifications

Automatic Transmission Fluid Type:

BMW LT-3 (or equivalent ATF meeting DEXRON-III specifications, consult specific model year).

Fluid Capacities

Automatic Transmission Fluid Capacity Approx:

8-10 Liters (depending on model and procedure).

📐 Dimensions

Exterior

Wheelbase Standard:

2,930 mm (115.4 in)

Wheelbase Long (Il):

3,070 mm (120.9 in)

Length Standard:

4,971 mm (195.7 in)

Length Long (Il):

5,111 mm (201.2 in)

Interior

Cabin Features:

Spacious cabin, high-quality materials, advanced climate control, electric seat adjustments.

Weights

Curb Weight Approx 730I:

1,700 kg (3,748 lbs)

Curb Weight Approx 740I:

1,800 kg (3,968 lbs)

🛡️ Safety Features

Ratings

Historical Rating Availability:

Modern crash test ratings (NHTSA/IIHS) are not directly comparable to this era, but the E32 was built to high safety standards for its time.

Active Features

Standard on most models, ASC+T (Automatic Stability Control + Traction) optional or standard on later models.

Traction Control:

ASC+T available on V8 models and some later 6-cylinder models.

Passive Features

Airbags:

Driver airbag standard from 1990 onwards. Passenger airbag optional or standard on later models.

Body Structure:

Reinforced chassis and safety cell construction.

Seatbelts:

3-point seatbelts with pretensioners (front).

💡 Technology Features

Infotainment

Audio System:

Premium sound systems (e.g., Harman Kardon optional), cassette player, early CD integration.

Navigation:

Optional early GPS navigation systems (primitive by modern standards).

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Parking Assist:

Optional rear park distance sensors (early implementation).

Connectivity

Phone Integration:

Optional integrated car phone systems.

Comfort Features

Climate Control:

Automatic dual-zone climate control, rear climate control outlets.

Seat Features:

Power adjustable front seats with memory, heated seats, lumbar support.

Window Sunroof Control:

Power windows, power sunroof, automatic closing function.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500-10,000 miles (12,000-16,000 km) or annually. Varies by driving conditions and oil type used.

Spark Plug Replacement Interval:

Approx. 30,000-60,000 miles (48,000-96,000 km) depending on plug type (e.g., standard vs. platinum). Manual will specify exact type and interval.

Coolant Flush Interval:

Every 2-4 years or 30,000-50,000 miles (48,000-80,000 km).

Fluid Specifications

Engine Oil Type:

Synthetic SAE 5W-30 or 10W-40 (refer to manual for exact viscosity based on temperature).

Engine Oil Capacity Approx 6Cyl:

6.5 Liters (with filter).

Engine Oil Capacity Approx V8:

7.5 Liters (with filter).

Coolant Type:

BMW Blue Antifreeze/Coolant (Glysantin G48 or equivalent).

Brake Fluid Type:

DOT 4.

Known Issues

Common Electrical Faults:

Wiring harness degradation (especially around engine bay), sensor failures, ABS module issues.

Common Engine Issues:

M60 timing chain guides (plastic guides can break), head gasket leaks (especially on higher mileage units), fuel injector issues.

Common Suspension Issues:

Worn control arm bushings, strut mounts, self-leveling rear suspension (SLS) leaks or pump failure on some models.

Common Cooling System Issues:

Plastic coolant expansion tank cracks, water pump failure, thermostat issues.

Common Interior Issues:

Headliner sag, crumbling foam on seats, pixelated instrument cluster displays (often repairable).

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

BMW's reputation for 'The Ultimate Driving Machine' was solidified with models like the E32, blending luxury with performance.

Model Evolution

Predecessor:

BMW E23 7-Series.

Successor:

BMW E38 7-Series.

Production

Production Years:

1986-1994.

Manufacturing Location:

Dingolfing, Germany.

Key Updates During Production:

Introduction of V8 engines (M60) in 1992, updated electronics, and minor styling tweaks.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Consistently praised for its blend of luxury, performance, and technological innovation by automotive journalists of the era.

Ratings

Consumer Reports Historical:

While specific ratings vary, generally regarded as a reliable luxury vehicle for its time, though maintenance costs could be higher than average.

Certifications

Bmw Engineering Standards:

Built to meet BMW's stringent internal engineering and quality standards.