🏷️ Basic Information Identification Make: BMW Model: 7 Series Model Years Covered: 2002 Generation Generation Code: E65/E66/E67/E68 Codes Chassis Codes: E65 (Standard Wheelbase), E66 (Long Wheelbase), E67 (Protection), E68 (Hydrogen Fuel Cell) 👋 Introduction Market Position Positioning: Flagship luxury sedan, competing with Mercedes-Benz S-Class, Audi A8, Lexus LS. Competitive Analysis Rivals: Mercedes-Benz S-Class (W220), Audi A8 (D3), Lexus LS (XF30). Key Features Innovations: iDrive infotainment system, advanced chassis control systems (Adaptive Drive, Active Steering), advanced safety features, diverse powertrain options. Chassis Technology: Advanced aluminum suspension components, optional Active Roll Stabilization, optional Active Steering. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, emissions control. Transmission Systems: Automatic transmission (e.g., 6HP26), manual transmission (if applicable), clutch, differential, drive axles. Electrical Systems: Wiring diagrams, power distribution, lighting, ignition, starting and charging, body electronics (modules, sensors), infotainment system, navigation, comfort systems. Chassis Systems: Braking system (including DSC/ABS), steering system (including Servotronic), suspension system (including adaptive drive, air suspension), wheels and tires. Body Systems: Body construction, exterior panels, interior trim, doors, windows, sunroof, HVAC system, seat adjustment, convertible top (if applicable). Comfort Systems: Climate control (IHKA), heated and ventilated seats, power seats, memory seats, sunroof operation, ambient lighting. Safety Systems: Airbag system diagnosis and servicing, seatbelt operation and replacement. Exhaust Emissions: Catalytic converter information, emissions control systems (e.g., secondary air injection), OBD-II diagnostics. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad/rotor replacement. Repair Procedures: Engine overhaul, transmission repair, brake system bleeding, suspension component replacement, electrical component diagnosis and repair, body panel repair. Diagnostic Procedures: Troubleshooting guides, fault code interpretation (DTCs), diagnostic test procedures for various systems, sensor testing. Electrical Diagnostics: Detailed wiring diagrams, component location charts, diagnostic flowcharts for electrical faults, troubleshooting specific modules (e.g., DME, EGS, ABS/DSC, LCM). Engine Rebuild: Piston and ring replacement, bearing replacement, cylinder head gasket replacement, timing chain and tensioner service, valve stem seal replacement. Suspension Repair: Strut and shock absorber replacement, control arm and ball joint replacement, air spring replacement, hydraulic system bleeding (Adaptive Drive). Brake System Repair: Brake pad and rotor replacement, brake caliper service, brake fluid flush and bleed, ABS/DSC sensor diagnosis and replacement. Bodywork Repair: Panel alignment, rust repair, dent removal, paint code information (general), door and lock mechanism repair. Technical Depth Depth: Comprehensive (Technician Level) Rebuild Procedures: Complete engine and transmission rebuilding procedures with torque specifications and clearances. Diagnostic Tools: References to BMW's proprietary diagnostic tools (e.g., DIS, ISTA/D) and procedures for using them. Electrical Wiring: Comprehensive, color-coded wiring diagrams for all vehicle circuits. 📊 Manual Specifications File Format File Type: Searchable PDF Searchability: Fully searchable text for quick access to information. Navigation: Hyperlinked table of contents and index for easy navigation. Print Quality Quality: High-resolution scans, clear text and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options 2002: 3.6L V8 N62B36, 4.4L V8 N62B44, 6.0L V12 N73B60 (760i/Li). Performance Power Output Example: 745i (N62B44) ~325 hp @ 6000 rpm, 450 Nm @ 3600 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), potentially direct injection on later models within the generation. Engine Management ECU System: Bosch Motronic (specific variant varies by engine). Engine Codes Engine Codes: N62B36, N62B44, N73B60 (common V8 and V12 engine families for this generation). 🔧 Transmission Standard Transmission Type: 6-speed automatic (e.g., ZF 6HP26) Optional Optional Transmission: 5-speed manual (rare, mostly on earlier models, less common for 2002 MY on certain engines). Features Transmission Features: Steptronic manual shifting, electronic gear selection. 📐 Dimensions Exterior Wheelbase E65: Approx. 3070 mm (120.9 inches) Wheelbase E66: Approx. 3190 mm (125.6 inches) Weights Curb Weight Example: 745i ~1895 kg (4178 lbs) Gross Weight Rating Example: 745i ~2420 kg (5335 lbs) 🛡️ Safety Features Ratings NHTSA Rating Example: Not extensively tested by NHTSA in the modern era for this specific model year, but generally received good ratings for its class. Active Features Active Safety Systems: Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Active Steering, Adaptive Drive (Active Roll Stabilization, Electronic Damper Control). Passive Features Passive Safety Features: Front airbags, side airbags, head protection system (airbags), seatbelt pretensioners, advanced crumple zones, run-flat tires (optional/standard depending on market). 💡 Technology Features Infotainment Infotainment System: BMW iDrive (first generation), including navigation, radio, CD player, climate control interface, vehicle settings. Driver Assistance Advanced Driver Assistance: Adaptive Cruise Control (ACC - optional), Parking Distance Control (PDC), Rain-sensing wipers, Automatic headlights. Connectivity Connectivity Features: On-board computer, voice control (optional), Bluetooth preparation (optional). Lighting Lighting Technology: Xenon Adaptive Headlights (optional), LED taillights....