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BMW 8 Series (E31) Service & Repair Manual 1990-1999

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🏷️ Basic Information Identification Make: BMW Model: 8 Series Chassis Code: E31 Production Years Covered: 1990-1999 Body Styles Covered: Coupe, Convertible 👋 Introduction Market Position Positioning: The BMW 8 Series (E31) was positioned as BMW's flagship luxury grand tourer, competing with vehicles like the Mercedes-Benz S-Class Coupe and Jaguar XJS. Competitive Analysis Competitors: Mercedes-Benz SEC/SL (R129), Jaguar XJS, Porsche 928. Key Features Of Vehicle Design Philosophy: Long, low, and sleek design with a focus on aerodynamics and powerful V8/V12 engines. Embodied BMW's 'ultimate driving machine' ethos in a grand touring package. Key Features Of Manual Manual Advantage: Provides the same level of detailed technical information as used by BMW dealerships, enabling complex repairs and diagnostics for owners and independent mechanics. Manual Utility Target Audience: Do-it-yourself enthusiasts, independent mechanics, and owners seeking to maintain or repair their BMW E31 8 Series. 📋 Manual Details Coverage Areas Engine Coverage: V8 (M60, M62), V12 (M70, S70) Transmission Coverage: 4-speed Automatic (GM 4L30-E, ZF 4HP24), 6-speed Manual (Getrag 420G) Chassis Systems Covered: Suspension, Steering, Brakes, Exhaust Electrical Systems Covered: Wiring Diagrams, Lighting, Ignition, Charging, Starting, Body Electronics, HVAC Controls, Audio Systems Body And Interior Coverage: Body Repair, Interior Trim, Seats, Sunroof, Power Windows, Door Locks, Airbags Page Count Total Pages: 980+ Manual Type Type: Workshop Service & Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, rebuild procedures, component replacement (pistons, rings, bearings, valves, camshafts, crankshafts) Engine Management And Fuel: Fuel injection systems (DME), ignition timing, sensor diagnostics, fuel pump, injectors Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications Lubrication System: Oil pump, oil filter, oil pan, lubrication specifications, oil change intervals Exhaust System: Catalytic converters, mufflers, exhaust pipes, O2 sensors Transmission And Drivetrain: Automatic and manual transmission removal, installation, internal repairs, clutch service, driveshafts, differential Suspension And Steering: Front and rear suspension components, shock absorbers, struts, control arms, power steering system, steering rack Brake System: Disc brake service (pads, rotors, calipers), ABS system diagnostics, brake fluid specifications, bleeding procedures Electrical And Diagnostics: Detailed wiring diagrams, troubleshooting guides for electrical faults, component testing, ECU diagnostics Body And Chassis: Body panel alignment, rust repair, door mechanisms, window regulators, trim replacement, chassis component repair Supplemental Restraint System: Airbag system component replacement, SRS module diagnostics, seat belt maintenance Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation Repair And Rebuild: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for virtually all vehicle systems Electrical Diagnostics: Testing of sensors, actuators, control modules, wiring continuity checks, voltage drop testing Body Work And Cosmetics: Panel replacement, dent repair, bumper repair, interior component replacement Technical Depth Depth Of Coverage: Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: All pages are printable without restriction. Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Quality: N/A (Digital) Digital Features Searchability: Likely searchable text within PDF format. ⚙️ Engine Specifications Primary Engine V8 Engine Code: M60B40 / M62B44 Displacement Liters: 4.0L / 4.4L Horsepower Hp: 282 hp (M60B40) / 282 hp (M62B44) Torque Lb Ft: 295 lb-ft (M60B40) / 324 lb-ft (M62B44) Primary Engine V12 Engine Code: M70B50 / S70B56 Displacement Liters: 5.0L / 5.6L (Alpina B12) Horsepower Hp: 296 hp (M70B50) / 372 hp (S70B56) Torque Lb Ft: 332 lb-ft (M70B50) / 383 lb-ft (S70B56) Fuel System Fuel Delivery: Electronic fuel injection (Bosch Motronic DME) Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type: 4-speed Automatic (GM 4HP24 for V8, ZF 4HP22 for V12 initially, later M62 V8 used 4HP24) Optional Transmission Type: 6-speed Manual (Getrag 420G, available on some V8 models) Transmission Fluid Automatic Fluid Spec: Dexron III or equivalent (check manual for exact spec) Manual Fluid Spec: BMW MTF LT-1 or equivalent (check manual for exact spec) 📐 Dimensions Exterior Length Mm: 4780 mm (Coupe) Width Mm: 1855 mm Height Mm: 1370 mm Weights Curb Weight Kg: 1700-1850 kg (Varies by engine and options) 🛡️ Safety Features Passive Features Airbags: Driver and Passenger front airbags standard. Seat Belts: 3-point inertia-reel seat belts with pretensioners. Construction: Reinforced body structure with integrated safety cage. Active Features ABS: Standard Anti-lock Braking System (ABS) on all models. Traction Control: Optional Automatic Stability Control (ASC+T) on some models. 💡 Technology Features Infotainment Audio System: Premium sound systems available, often from Alpine or Harman Kardon. BMW Professional Radio systems. Navigation: Optional GPS navigation system (BMW Navigation System Professional) available on some models. Driver Assistance Cruise Control: Standard cruise control. Parking Aid: Rear parking sensors (Park Distance Control) optional on later models. Connectivity...
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BMW 8 Series (E31) Service & Repair Manual 1990-1999
🏷️ Basic Information
Identification
Make:
BMW
Model:
8 Series
Chassis Code:
E31
Production Years Covered:
1990-1999
Body Styles Covered:
Coupe, Convertible
👋 Introduction
Market Position
Positioning:
The BMW 8 Series (E31) was positioned as BMW's flagship luxury grand tourer, competing with vehicles like the Mercedes-Benz S-Class Coupe and Jaguar XJS.
Competitive Analysis
Competitors:
Mercedes-Benz SEC/SL (R129), Jaguar XJS, Porsche 928.
Key Features Of Vehicle
Design Philosophy:
Long, low, and sleek design with a focus on aerodynamics and powerful V8/V12 engines. Embodied BMW's 'ultimate driving machine' ethos in a grand touring package.
Key Features Of Manual
Manual Advantage:
Provides the same level of detailed technical information as used by BMW dealerships, enabling complex repairs and diagnostics for owners and independent mechanics.
Manual Utility
Target Audience:
Do-it-yourself enthusiasts, independent mechanics, and owners seeking to maintain or repair their BMW E31 8 Series.
📋 Manual Details
Coverage Areas
Engine Coverage:
V8 (M60, M62), V12 (M70, S70)
Transmission Coverage:
4-speed Automatic (GM 4L30-E, ZF 4HP24), 6-speed Manual (Getrag 420G)
Chassis Systems Covered:
Suspension, Steering, Brakes, Exhaust
Electrical Systems Covered:
Wiring Diagrams, Lighting, Ignition, Charging, Starting, Body Electronics, HVAC Controls, Audio Systems
Body And Interior Coverage:
Body Repair, Interior Trim, Seats, Sunroof, Power Windows, Door Locks, Airbags
Page Count
Total Pages:
980+
Manual Type
Type:
Workshop Service & Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, rebuild procedures, component replacement (pistons, rings, bearings, valves, camshafts, crankshafts)
Engine Management And Fuel:
Fuel injection systems (DME), ignition timing, sensor diagnostics, fuel pump, injectors
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications
Lubrication System:
Oil pump, oil filter, oil pan, lubrication specifications, oil change intervals
Exhaust System:
Catalytic converters, mufflers, exhaust pipes, O2 sensors
Transmission And Drivetrain:
Automatic and manual transmission removal, installation, internal repairs, clutch service, driveshafts, differential
Suspension And Steering:
Front and rear suspension components, shock absorbers, struts, control arms, power steering system, steering rack
Brake System:
Disc brake service (pads, rotors, calipers), ABS system diagnostics, brake fluid specifications, bleeding procedures
Electrical And Diagnostics:
Detailed wiring diagrams, troubleshooting guides for electrical faults, component testing, ECU diagnostics
Body And Chassis:
Body panel alignment, rust repair, door mechanisms, window regulators, trim replacement, chassis component repair
Supplemental Restraint System:
Airbag system component replacement, SRS module diagnostics, seat belt maintenance
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for virtually all vehicle systems
Electrical Diagnostics:
Testing of sensors, actuators, control modules, wiring continuity checks, voltage drop testing
Body Work And Cosmetics:
Panel replacement, dent repair, bumper repair, interior component replacement
Technical Depth
Depth Of Coverage:
Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages are printable without restriction.
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Quality:
N/A (Digital)
Digital Features
Searchability:
Likely searchable text within PDF format.
⚙️ Engine Specifications
Primary Engine V8
Engine Code:
M60B40 / M62B44
Displacement Liters:
4.0L / 4.4L
Horsepower Hp:
282 hp (M60B40) / 282 hp (M62B44)
Torque Lb Ft:
295 lb-ft (M60B40) / 324 lb-ft (M62B44)
Primary Engine V12
Engine Code:
M70B50 / S70B56
Displacement Liters:
5.0L / 5.6L (Alpina B12)
Horsepower Hp:
296 hp (M70B50) / 372 hp (S70B56)
Torque Lb Ft:
332 lb-ft (M70B50) / 383 lb-ft (S70B56)
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic DME)
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard Transmission
Type:
4-speed Automatic (GM 4HP24 for V8, ZF 4HP22 for V12 initially, later M62 V8 used 4HP24)
Optional Transmission
Type:
6-speed Manual (Getrag 420G, available on some V8 models)
Transmission Fluid
Automatic Fluid Spec:
Dexron III or equivalent (check manual for exact spec)
Manual Fluid Spec:
BMW MTF LT-1 or equivalent (check manual for exact spec)
📐 Dimensions
Exterior
Length Mm:
4780 mm (Coupe)
Width Mm:
1855 mm
Height Mm:
1370 mm
Weights
Curb Weight Kg:
1700-1850 kg (Varies by engine and options)
🛡️ Safety Features
Passive Features
Airbags:
Driver and Passenger front airbags standard.
Seat Belts:
3-point inertia-reel seat belts with pretensioners.
Construction:
Reinforced body structure with integrated safety cage.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Optional Automatic Stability Control (ASC+T) on some models.
💡 Technology Features
Infotainment
Audio System:
Premium sound systems available, often from Alpine or Harman Kardon. BMW Professional Radio systems.
Navigation:
Optional GPS navigation system (BMW Navigation System Professional) available on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Aid:
Rear parking sensors (Park Distance Control) optional on later models.
Connectivity
Early Telematics:
Limited early telematics and connectivity compared to modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 miles or 12-18 months (check specific model year and oil type).
Spark Plugs:
Every 60,000 miles (V8 M60), 100,000 miles (V8 M62, M70 V12, S70 V12) for platinum/iridium plugs.
Coolant Flush:
Every 2-4 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil V8:
SAE 5W-30 or 5W-40 synthetic, meeting BMW Longlife-98 or Longlife-01 specifications (check manual).
Engine Oil V12:
SAE 5W-30 or 5W-40 synthetic, meeting BMW Longlife-98 or Longlife-01 specifications (check manual).
Brake Fluid:
DOT 4.
Known Issues
Common Problem 1:
Oil leaks (valve cover gaskets, oil pan gasket).
Common Problem 2:
Cooling system issues (worn hoses, leaking radiator, failed water pump).
Common Problem 3:
ABS/ASC control module failures.
Common Problem 4:
Window regulator failures.
Common Problem 5:
CCC (Car Communication Computer) failures in later models.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing high-performance luxury vehicles and grand tourers, building on its reputation for engineering excellence.
Model Evolution
E31 Development:
The E31 was a significant departure for BMW, designed to be a more luxurious and GT-focused car than previous coupes. It was the first BMW to feature a V12 engine in a production car.
Production
Production Start:
1990
Production End:
1999
Total Units Produced:
Approximately 30,600 units.
🏆 Awards & Recognition
Recognitions
Car And Driver 1991:
Car and Driver's 10Best list for 1991.
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