BMW 850i Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994
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🏷️ Basic Information Identification Make: BMW Model: 850i Chassis Code: E31 Production Years Covered: 1989, 1990, 1991, 1992, 1993, 1994 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Predecessor: BMW E24 6 Series Target Audience: Affluent buyers seeking high performance, luxury, and sophisticated engineering Competitive Analysis Key Competitors: Porsche 928, Mercedes-Benz SL-Class (R129), Ferrari 412 Key Features Design Philosophy: Aerodynamic and avant-garde design, extensive use of advanced materials for the era Engine Configuration: BMW's iconic V12 engine, emphasizing smoothness and power delivery 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable (likely PDF) Page Count Estimated Page Count: Extensive (typical for a complete workshop manual, often 1000+ pages for this era BMW) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul of the M70 V12 engine Engine Management: Digjekt/Motronic engine control system, sensors, actuators, diagnostic codes Transmission: Repair and overhaul procedures for both the 4-speed automatic (e.g., 4HP-24) and manual transmissions Drivetrain: Rear-wheel drive system, differential, driveshafts, axle components Suspension: Front and rear suspension systems, components, alignment, bushings, shocks/struts Steering: Power steering system, steering rack, linkages, adjustments Brakes: Hydraulic system, ABS (Anti-lock Braking System), brake pads, rotors, calipers, lines, bleeding procedures Electrical System: Comprehensive wiring diagrams, component testing, battery, alternator, starter, fuses, relays Lighting: Headlights, taillights, interior lighting, troubleshooting Climate Control: Air conditioning system, heating, ventilation, blower motor, climate control module Body And Chassis: Body panel removal/installation, doors, hood, trunk, interior trim, glass, corrosion protection Fuel System: Fuel pump, injectors, fuel lines, fuel tank, EVAP system Exhaust System: Exhaust manifolds, catalytic converters, mufflers, pipes Cooling System: Radiator, water pump, thermostat, coolant hoses, fan assembly Safety Systems: Airbag system (if equipped), seatbelt mechanisms Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Systematic diagnostic procedures for common and uncommon faults Repair: Step-by-step repair instructions for all major components and systems Overhaul: Complete engine and transmission rebuild procedures Replacement: Component replacement procedures (e.g., alternator, water pump, fuel injectors) Adjustment: Adjustment procedures for various systems (e.g., valve lash, idle speed) Specifications: Torque specifications, clearances, tolerances, diagnostic data Technical Depth Diagnostic Capabilities: Advanced diagnostics, including specific procedures for BMW's proprietary systems of the era Rebuild Level: Full engine and transmission rebuild procedures, suitable for professional mechanics and experienced DIYers Electrical Diagrams: Detailed, color-coded wiring diagrams for all vehicle circuits Special Tools: Identification and usage of specialized BMW tools required for certain repairs 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for quick information retrieval Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity Printability: Printable pages for easy reference in a workshop environment Binding Type Digital Format: N/A (Downloadable) Paper Type Digital Format: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Code: M70 Engine Type: Naturally Aspirated V12 Displacement: 5.0 Liters (4988 cc) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 8.8:1 Performance Horsepower: 300 hp @ 5200 rpm Torque: 332 lb-ft @ 4100 rpm Fuel System Fuel Delivery: Bosch Digjekt/Motronic electronic fuel injection with two injectors per cylinder Fuel Type: Premium Unleaded (91 Octane or higher) Engine Management Engine Control Unit: Dual DME (Digital Motor Electronics) managing each bank of cylinders 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (e.g., ZF 4HP-24) Optional Transmission Type Optional: 6-speed Manual (rare, typically 1990-1992 models, Rarity Code: S671) Features Automatic Features: Electronic control, adaptive shift programs Fluid Specifications Automatic Transmission Fluid: BMW ATF LT3 or equivalent (e.g., Dexron III) Fluid Capacity Automatic Transmission Fluid Capacity: Approximately 8-10 liters (check manual for exact quantity) 📐 Dimensions Exterior Length: 4,785 mm (188.4 in) Width: 1,855 mm (73.0 in) Height: 1,370 mm (53.9 in) Wheelbase: 2,600 mm (102.4 in) Weights Curb Weight: Approximately 1,700 - 1,850 kg (3,748 - 4,079 lbs), depending on transmission and options Gross Vehicle Weight Rating: Approx. 2,200 kg (4,850 lbs) 🛡️ Safety Features Ratings NHTSA Ratings: Not extensively rated by modern standards as it predates standardized testing as we know it. Active Features ABS: Standard Bosch ABS (Anti-lock Braking System) Traction Control: ASC (Automatic Stability Control) available as an option on some models Passive Features Airbags: Driver-side airbag standard; passenger airbag optional or standard on later models Seatbelts: Three-point inertia-reel seatbelts front and rear Rollover Protection: Integrated roll-over protection structure within the A-pillars and B-pillars 💡 Technology Features Infotainment Head Unit: BMW Bavaria C Business/Professional RDS radio/cassette system with CD changer option Navigation: Early generation GPS navigation system (optional) often utilizing a trunk-mounted computer and dashboard display. Display: Central information display (MID) for vehicle status, OBC (On-Board Computer) functions. Driver Assistance Cruise Control: Standard electronic cruise control system Connectivity Phone Integration: Optional cellular phone integration kit (era-appropriate). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles or annually, depending on driving conditions and oil used (check manual for specific...
Typically every 7,500 - 10,000 miles or annually, depending on driving conditions and oil used (check manual for specific BMW recommendations).
Spark Plug Replacement:
Long-life iridium plugs were often used, with intervals around 100,000 miles, but should be verified.
Coolant Flush:
Every 2-3 years or 30,000-40,000 miles
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-30 or 5W-40 (BMW Longlife-01 recommended, consult manual for exact specification)
Engine Oil Capacity:
Approx. 7.5 Liters (7.9 US Quarts)
Coolant Type:
BMW Blue Coolant (G48 or equivalent ethylene glycol-based coolant)
Brake Fluid Type:
DOT 4 (or DOT 4 LV for ABS systems)
Known Issues
Engine Vibration:
Potential for minor vibration due to V12 complexity; uneven running can indicate ignition or fuel delivery issues.
Cooling System:
Plastic components (expansion tank, thermostat housing) can degrade over time; water pump seals can fail.
Electrical Gremlins:
As with many complex electronics of this era, sensor failures, wiring harness issues, and module failures can occur.
Door Seal Wear:
Seals can perish, leading to water ingress; pop-up headlights can also develop issues.
Suspension Bushings:
Age-related wear on rubber bushings in the suspension and subframes is common.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for engineering excellence, driver engagement ('The Ultimate Driving Machine'), and innovative technology
Model Evolution
Design Inspiration:
Influenced by BMW's Z1 concept and advanced aerodynamics, featuring a low drag coefficient
Engine Development:
The M70 V12 was BMW's first production V12 engine, a significant engineering feat and a statement of intent in the luxury performance segment.
Production
Production Period:
1989-1999 (E31 platform)
Manufacturing Location:
Dingolfing, Germany
Total Units Produced:
Approximately 30,600 units across all variants (including 840i, 850Ci, 850CSi)
Variant Distinction:
The 850i was the initial V12 model, later evolving into the 850Ci with minor updates. The high-performance 850CSi (with the S70 engine) and the V8-powered 840i were also part of the E31 family.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Frequently lauded by automotive journalists for its technological innovation, V12 engine, and luxurious grand touring capabilities.
Ratings
Performance Metrics:
Recognized for its smooth power delivery and impressive acceleration for its era, capable of exceeding 155 mph (electronically limited).
Certifications
Quality Standards:
Built to BMW's stringent quality and durability standards of the late 1980s and early 1990s.
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