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BMW E39 530i 1997-2002 Service & Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 530i Chassis Code: E39 Production Years: 1997-2002 Generation Generation Code: E39 📋 Manual Details Coverage Areas General: Comprehensive service and repair procedures Engine: Engine mechanical, troubleshooting, specifications, disassembly/assembly Cooling System: Coolant flow, radiator, fan, pump, thermostat Fuel System: Fuel pump, injectors, pressure regulator, fuel tank Ignition System: Spark plugs, coils, ignition control module Exhaust System: Catalytic converter, mufflers, pipes, O2 sensors Transmission: Automatic and manual transmission service, diagnosis, overhaul Drivetrain: Driveshaft, differential, CV joints Suspension: Front and rear suspension components, alignment Steering: Power steering system, steering rack, tie rods Brakes: Brake system components, ABS, diagnostic procedures Body And Chassis: Body panels, doors, interior trim, rust repair Electrical System: Wiring diagrams, lighting, power windows, central locking Climate Control: HVAC system, A/C compressor, climate control unit Diagnostics: OBD-II troubleshooting, diagnostic trouble codes (DTCs) Page Count Estimated Pages: Over 1000 (typical for such comprehensive manuals) Manual Type Type: Service and Repair Manual Format: PDF Language Language: English ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, naturally aspirated Engine Code: M54B30 (post-facelift 2000 onwards, earlier may have M52TU variants) Displacement: 2979 cc (3.0 Liters) Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Valve Train: DOHC, 24 valves, VANOS (Variable Valve Timing) Performance Horsepower Peak: 228 hp @ 5900 rpm (M54B30) Torque Peak: 214 lb-ft @ 3500 rpm (M54B30) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Emission Control: Catalytic Converter, Oxygen Sensors, Secondary Air Injection System 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 5-speed Steptronic Automatic Features Drive Type: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Length: 188.2 inches Width: 70.2 inches Height: 56.7 inches Wheelbase: 111.4 inches Weights Curb Weight: Approximately 3571-3704 lbs (depending on transmission and options) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (1998 Model Year) NHTSA Side Impact Front: 4/5 Stars (1998 Model Year) Features Airbags: Driver and front passenger airbags, optional side airbags ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (ASC or ASC+T) Stability Control: Optional Dynamic Stability Control (DSC) on later models Seatbelts: 3-point seat belts with pretensioners 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 7,500-10,000 miles or annually, per manufacturer/oil type Spark Plug Replacement: Around 60,000 miles for iridium plugs (check specific vehicle) Coolant Flush: Every 2-3 years or 30,000-50,000 miles Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil: SAE 5W-30 Synthetic (BMW Longlife-01 approved recommended) Coolant: BMW Blue Antifreeze/Coolant (Ethylene Glycol based, pre-mixed 50/50) Brake Fluid: DOT 4 Transmission Fluid Auto: ATF LT-3 (e.g., Shell M-1375.4 or equivalent) Transmission Fluid Manual: SAE 75W-90 Synthetic Gear Oil Power Steering Fluid: Pentosin CHF 11S or Dexron III (check specific vehicle requirement)
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BMW E39 530i 1997-2002 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
530i
Chassis Code:
E39
Production Years:
1997-2002
Generation
Generation Code:
E39
📋 Manual Details
Coverage Areas
General:
Comprehensive service and repair procedures
Engine:
Engine mechanical, troubleshooting, specifications, disassembly/assembly
Cooling System:
Coolant flow, radiator, fan, pump, thermostat
Fuel System:
Fuel pump, injectors, pressure regulator, fuel tank
Ignition System:
Spark plugs, coils, ignition control module
Exhaust System:
Catalytic converter, mufflers, pipes, O2 sensors
Transmission:
Automatic and manual transmission service, diagnosis, overhaul
Drivetrain:
Driveshaft, differential, CV joints
Suspension:
Front and rear suspension components, alignment
Steering:
Power steering system, steering rack, tie rods
Brakes:
Brake system components, ABS, diagnostic procedures
Body And Chassis:
Body panels, doors, interior trim, rust repair
Electrical System:
Wiring diagrams, lighting, power windows, central locking
Climate Control:
HVAC system, A/C compressor, climate control unit
Diagnostics:
OBD-II troubleshooting, diagnostic trouble codes (DTCs)
Page Count
Estimated Pages:
Over 1000 (typical for such comprehensive manuals)
Manual Type
Type:
Service and Repair Manual
Format:
PDF
Language
Language:
English
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, naturally aspirated
Engine Code:
M54B30 (post-facelift 2000 onwards, earlier may have M52TU variants)
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 24 valves, VANOS (Variable Valve Timing)
Performance
Horsepower Peak:
228 hp @ 5900 rpm (M54B30)
Torque Peak:
214 lb-ft @ 3500 rpm (M54B30)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Emission Control:
Catalytic Converter, Oxygen Sensors, Secondary Air Injection System
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
5-speed Steptronic Automatic
Features
Drive Type:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
188.2 inches
Width:
70.2 inches
Height:
56.7 inches
Wheelbase:
111.4 inches
Weights
Curb Weight:
Approximately 3571-3704 lbs (depending on transmission and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (1998 Model Year)
NHTSA Side Impact Front:
4/5 Stars (1998 Model Year)
Features
Airbags:
Driver and front passenger airbags, optional side airbags
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (ASC or ASC+T)
Stability Control:
Optional Dynamic Stability Control (DSC) on later models
Seatbelts:
3-point seat belts with pretensioners
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500-10,000 miles or annually, per manufacturer/oil type
Spark Plug Replacement:
Around 60,000 miles for iridium plugs (check specific vehicle)
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (BMW Longlife-01 approved recommended)
Coolant:
BMW Blue Antifreeze/Coolant (Ethylene Glycol based, pre-mixed 50/50)
Brake Fluid:
DOT 4
Transmission Fluid Auto:
ATF LT-3 (e.g., Shell M-1375.4 or equivalent)
Transmission Fluid Manual:
SAE 75W-90 Synthetic Gear Oil
Power Steering Fluid:
Pentosin CHF 11S or Dexron III (check specific vehicle requirement)
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