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BMW E90 2006-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series (E90) Model Variant: Sedan (E90), Coupe (E92), Convertible (E93), Wagon/Touring (E91) Generation: Fifth Generation Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Production Years Covered: 2006-2010 👋 Introduction Market Position Target Audience: DIY car owners and professional mechanics seeking comprehensive repair and maintenance information. Value Proposition: Cost-effective alternative to dealership service or expensive printed manuals; empowers users to perform their own repairs and maintenance. Competitive Analysis Advantage Over Traditional: More affordable, convenient digital format, easily searchable and printable compared to older paper manuals. Key Features Completeness: Complete official full factory service repair manual covering all styles and aspects of the E90 generation. Accessibility And Convenience: Instant download, accessible across multiple devices, no expiry dates. User Friendliness: Written for both novice and experienced users, with clear step-by-step instructions. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Digital Format Features: Searchable, Printable Page Count: Hundreds of pages (actual count not specified, but implied to be comprehensive) 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine disassembly, assembly, diagnostics, and repair procedures. Transmission Service Repair: Covers both manual and automatic transmission service, repair, and overhaul. Brake System: Diagnosis, repair, and maintenance of all brake components including ABS and DSC. Electrical System: Comprehensive coverage of the vehicle's electrical architecture, including wiring diagrams. Wiring Diagrams: Detailed wiring schematics for all major electrical systems. Suspension: Service and repair of front and rear suspension components. Steering: Repair and maintenance of the power steering system. Cooling System: Service, repair, and maintenance of the engine cooling system. Fuel Injection: Diagnosis and repair of the fuel injection system and its components. Fuel System: Maintenance and repair of the entire fuel delivery system. Emission System: Coverage of emissions control systems and diagnostics. Heater Air Conditioning: Service and repair of the climate control system (HVAC). Engine Control System: Diagnostics and repair of the Engine Control Unit (ECU) and related systems. Chassis Body: Information on chassis components, frame, and bodywork repair. Restraint System: Service and diagnostics for airbags and seatbelt systems. Interior: Repair and removal/installation of interior trim and components. Differential Drive: Service and repair of the differential and drivetrain components. Axle: Repair and maintenance of drive axles. General Maintenance: Regular maintenance procedures and schedules. Troubleshooting: Diagnostic procedures for common problems and faults. Periodic Lubrication: Lubrication points and recommended lubricant types. Procedures Included Disassembly Assembly: Step-by-step instructions for complete component disassembly and reassembly. Diagnostic Procedures: Detailed guidance on identifying and resolving vehicle issues. Repair Procedures: Comprehensive repair instructions for all covered systems. Maintenance Procedures: Routine maintenance tasks and service recommendations. Replacement Procedures: Instructions for replacing various parts and components. Technical Depth Depth Of Coverage: Complete factory service and repair information, suitable for both DIY enthusiasts and experienced mechanics. Content Quality: Hundreds of photos and illustrations to guide procedures. 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe PDF Reader (free download) System Compatibility: Windows (all versions) and Mac Accessibility: Accessible on PCs, laptops, smartphones, and tablets via web browser or Adobe Reader. Print Quality Printability: Fully printable, allowing users to print entire manual or specific pages. Binding Type Binding Description: N/A (Digital PDF Format) Paper Type Paper Description: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Options: Various inline-4, inline-6 gasoline and diesel engines (e.g., N46, N52, N54, N55, M54, M57, N47, N57). Specific engines covered will depend on the precise sub-model detailed within the full manual. Performance Horsepower Range: Varies by engine, generally from ~150 hp to ~300+ hp for standard models, and higher for M variants. Torque Range: Varies by engine, generally from ~170 lb-ft to ~300+ lb-ft for standard models, and higher for M variants. Fuel System Fuel Delivery: Fuel Injection (typically multi-point or direct injection depending on engine variant). Fuel Type: Unleaded gasoline (for petrol engines), Diesel (for diesel engines). 🔧 Transmission Standard Standard Transmission: Typically a 6-speed manual transmission. Optional Optional Transmission: 6-speed Steptronic automatic transmission (or ZF 8-speed in later models/facelifts). Features Transmission Features: Includes information on clutch, gearbox overhaul, automatic transmission control modules, torque converter, and fluid service. 📐 Dimensions Exterior Body Styles: Sedan (E90), Wagon/Touring (E91), Coupe (E92), Convertible (E93) Wheelbase: Approx. 108.7 inches (2760 mm) for E90/E91; 107.5 inches (2730 mm) for E92/E93. Overall Length: Varies by body style, E90 sedan approx. 179.7 inches (4565 mm). Weights Curb Weight: Varies by engine and equipment, generally starting around 3300 lbs (1500 kg). 🛡️ Safety Features Ratings NHTSA Ratings: Generally achieved high safety ratings in front and side impact tests from NHTSA (e.g., 5-star ratings in many categories for E90). Active Features Active Safety Features: ABS, Dynamic Stability Control (DSC), Traction Control (ASC+T), optional Dynamic Drive. Passive Features Passive Safety Features: Multiple airbags (front, side, head), advanced crumple zones, reinforced passenger cell. 💡...
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BMW E90 2006-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series (E90)
Model Variant:
Sedan (E90), Coupe (E92), Convertible (E93), Wagon/Touring (E91)
Generation:
Fifth Generation
Chassis Code:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
Production Years Covered:
2006-2010
👋 Introduction
Market Position
Target Audience:
DIY car owners and professional mechanics seeking comprehensive repair and maintenance information.
Value Proposition:
Cost-effective alternative to dealership service or expensive printed manuals; empowers users to perform their own repairs and maintenance.
Competitive Analysis
Advantage Over Traditional:
More affordable, convenient digital format, easily searchable and printable compared to older paper manuals.
Key Features
Completeness:
Complete official full factory service repair manual covering all styles and aspects of the E90 generation.
Accessibility And Convenience:
Instant download, accessible across multiple devices, no expiry dates.
User Friendliness:
Written for both novice and experienced users, with clear step-by-step instructions.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Digital Format Features:
Searchable, Printable
Page Count:
Hundreds of pages (actual count not specified, but implied to be comprehensive)
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine disassembly, assembly, diagnostics, and repair procedures.
Transmission Service Repair:
Covers both manual and automatic transmission service, repair, and overhaul.
Brake System:
Diagnosis, repair, and maintenance of all brake components including ABS and DSC.
Electrical System:
Comprehensive coverage of the vehicle's electrical architecture, including wiring diagrams.
Wiring Diagrams:
Detailed wiring schematics for all major electrical systems.
Suspension:
Service and repair of front and rear suspension components.
Steering:
Repair and maintenance of the power steering system.
Cooling System:
Service, repair, and maintenance of the engine cooling system.
Fuel Injection:
Diagnosis and repair of the fuel injection system and its components.
Fuel System:
Maintenance and repair of the entire fuel delivery system.
Emission System:
Coverage of emissions control systems and diagnostics.
Heater Air Conditioning:
Service and repair of the climate control system (HVAC).
Engine Control System:
Diagnostics and repair of the Engine Control Unit (ECU) and related systems.
Chassis Body:
Information on chassis components, frame, and bodywork repair.
Restraint System:
Service and diagnostics for airbags and seatbelt systems.
Interior:
Repair and removal/installation of interior trim and components.
Differential Drive:
Service and repair of the differential and drivetrain components.
Axle:
Repair and maintenance of drive axles.
General Maintenance:
Regular maintenance procedures and schedules.
Troubleshooting:
Diagnostic procedures for common problems and faults.
Periodic Lubrication:
Lubrication points and recommended lubricant types.
Procedures Included
Disassembly Assembly:
Step-by-step instructions for complete component disassembly and reassembly.
Diagnostic Procedures:
Detailed guidance on identifying and resolving vehicle issues.
Repair Procedures:
Comprehensive repair instructions for all covered systems.
Maintenance Procedures:
Routine maintenance tasks and service recommendations.
Replacement Procedures:
Instructions for replacing various parts and components.
Technical Depth
Depth Of Coverage:
Complete factory service and repair information, suitable for both DIY enthusiasts and experienced mechanics.
Content Quality:
Hundreds of photos and illustrations to guide procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirements:
Adobe PDF Reader (free download)
System Compatibility:
Windows (all versions) and Mac
Accessibility:
Accessible on PCs, laptops, smartphones, and tablets via web browser or Adobe Reader.
Print Quality
Printability:
Fully printable, allowing users to print entire manual or specific pages.
Binding Type
Binding Description:
N/A (Digital PDF Format)
Paper Type
Paper Description:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Various inline-4, inline-6 gasoline and diesel engines (e.g., N46, N52, N54, N55, M54, M57, N47, N57). Specific engines covered will depend on the precise sub-model detailed within the full manual.
Performance
Horsepower Range:
Varies by engine, generally from ~150 hp to ~300+ hp for standard models, and higher for M variants.
Torque Range:
Varies by engine, generally from ~170 lb-ft to ~300+ lb-ft for standard models, and higher for M variants.
Fuel System
Fuel Delivery:
Fuel Injection (typically multi-point or direct injection depending on engine variant).
Fuel Type:
Unleaded gasoline (for petrol engines), Diesel (for diesel engines).
🔧 Transmission
Standard
Standard Transmission:
Typically a 6-speed manual transmission.
Optional
Optional Transmission:
6-speed Steptronic automatic transmission (or ZF 8-speed in later models/facelifts).
Features
Transmission Features:
Includes information on clutch, gearbox overhaul, automatic transmission control modules, torque converter, and fluid service.
📐 Dimensions
Exterior
Body Styles:
Sedan (E90), Wagon/Touring (E91), Coupe (E92), Convertible (E93)
Wheelbase:
Approx. 108.7 inches (2760 mm) for E90/E91; 107.5 inches (2730 mm) for E92/E93.
Overall Length:
Varies by body style, E90 sedan approx. 179.7 inches (4565 mm).
Weights
Curb Weight:
Varies by engine and equipment, generally starting around 3300 lbs (1500 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally achieved high safety ratings in front and side impact tests from NHTSA (e.g., 5-star ratings in many categories for E90).
Active Features
Active Safety Features:
ABS, Dynamic Stability Control (DSC), Traction Control (ASC+T), optional Dynamic Drive.
Passive Features
Passive Safety Features:
Multiple airbags (front, side, head), advanced crumple zones, reinforced passenger cell.
💡 Technology Features
Infotainment
Infotainment System:
BMW iDrive system (various iterations depending on model year and options), often with navigation, radio, CD/DVD player, and Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Optional features like Adaptive Headlights, Park Distance Control (PDC), rain-sensing wipers, cruise control.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB/Auxiliary inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically indicated by the car's Condition Based Service (CBS) system, often around 10,000-15,000 miles or annually, whichever comes first.
Spark Plug Interval:
Varies significantly by engine; typically 60,000 miles for Long Life spark plugs, but check specific engine recommendations.
Brake Fluid Interval:
Typically every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) specification synthetic oil, viscosity typically 5W-30 or 0W-30 depending on ambient temperature and engine variant.
Coolant Spec:
BMW Original Coolant (G48 ethylene glycol-based blue coolant), mixed with distilled water.
Brake Fluid Spec:
DOT 4 Low Viscosity (LV) or DOT 4 Plus.
Transmission Fluid Spec:
Manual transmission: Typically SAE 75W-90 synthetic gear oil. Automatic transmission: Specific ATF fluid from ZF or BMW (e.g., ZF LifeguardFluid 6 or equivalent) – critical for longevity.
Known Issues
Common Issues Summary:
Examples include Water Pump and Thermostat failure (especially electric water pumps), VANOS solenoid issues, Oil Filter Housing Gasket leaks, ignition coil failures, PCV valve failure (often integrated into valve cover), and injector issues on direct injection models. Specific issues vary by engine.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is known for its 'Ultimate Driving Machine' philosophy, emphasizing performance, luxury, and engineering.
Model Evolution
E90 Introduction:
The E90 generation replaced the E46 3 Series and marked a significant evolution in design, technology, and performance, including the introduction of features like Active Steering and iDrive.
Facelift Info:
The E90 generation received a facelift (LCI - Life Cycle Impulse) around the 2009 model year, with subtle exterior and interior design changes and powertrain updates.
Production
Production Locations:
Primarily manufactured in Germany (Dingolfing and Munich plants), but also in other BMW plants globally.
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
Several BMW engines offered in the E90 generation (particularly the inline-6 variants like the N52 and N54) were recognized by Ward's 10 Best Engines awards for their performance, refinement, and efficiency.
Ratings
Safety Ratings:
The E90 generation was generally well-regarded for its safety, earning top marks in crash tests from organizations like IIHS and NHTSA.
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