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BMW F650GS Service Repair Manual 2000-2007

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🏷️ Basic Information Identification Make: BMW Model: F650GS Model Generation: 1st Generation (R13) Model Codes: R13 👋 Introduction Market Position Market Segment: Lightweight Adventure Touring / Dual-Sport Motorcycle Competitive Analysis Key Competitors: Honda Transalp, Kawasaki KLR650, Suzuki DR650 Key Features Motorcycle Highlights: Torquey Rotax-built engine, comfortable ergonomics, versatility for commuting and light off-roading Manual Value Proposition Manual Benefit: Empowers owners and technicians to perform diagnostics and repairs confidently and efficiently, saving time and money. 📋 Manual Details Coverage Areas Coverage Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Regions Covered: Global Page Count Page Count Estimated: 500+ Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel injection, ignition, lubrication, cooling, starting, charging Transmission Systems: Clutch operation, gearbox disassembly and assembly, final drive maintenance Chassis Systems: Front suspension (including telescopic fork), rear suspension (including swingarm and shock absorber), steering, wheels, tires, brakes (front and rear disc brakes) Electrical Systems: Wiring diagrams, lighting, instrumentation, battery, starter, alternator, ECU diagnostics Bodywork And Frame: Fairings, seat, fuel tank, frame inspection and repair, footpegs Procedures Included Maintenance Procedures: Oil changes, filter replacement, spark plug service, chain adjustment, brake fluid flush, coolant replacement, air filter cleaning/replacement Repair Procedures: Engine rebuilds, clutch replacement, suspension overhaul, brake caliper servicing, electrical component troubleshooting and replacement Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting Technical Specifications Data: Torque values, clearances, fluid capacities, electrical specifications, component part numbers Technical Depth Depth Of Coverage: Comprehensive: From basic owner maintenance to full engine and transmission rebuilds 📊 Manual Specifications File Format File Format Details: Digital PDF, searchable text, bookmark functionality Print Quality Print Quality: High-resolution scans, clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, parallel-twin cylinder Engine Displacement: 652 cc (652 cubic centimeters) Bore X Stroke: 100 mm x 83 mm (3.94 in x 3.27 in) Compression Ratio: 10.0:1 Valvetrain: DOHC, 4 valves per cylinder Power Output Hp: Approx. 47 hp (35 kW) @ 6,500 rpm (varies slightly by year/market) Torque Output Lb-Ft: Approx. 44 lb-ft (60 Nm) @ 5,000 rpm (varies slightly by year/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2) Engine Management Ignition System: Digital ignition (CDI) 🔧 Transmission Standard Transmission Type: 5-speed manual sequential gearbox Clutch Type: Wet multi-plate clutch, cable operated Final Drive: O-ring sealed chain drive Features Gear Ratios: Refer to manual for specific gear ratios (e.g., 1st: 2.15, 2nd: 1.75, 3rd: 1.38, 4th: 1.14, 5th: 1.00) 📐 Dimensions Exterior Length: Approx. 2,210 mm (87.0 in) Width: Approx. 880 mm (34.6 in) (over handlebars) Height: Approx. 1,300 mm (51.2 in) (to windscreen) Wheelbase: Approx. 1,523 mm (59.96 in) Ground Clearance: Approx. 190 mm (7.5 in) Weights Dry Weight: Approx. 170 kg (375 lbs) Wet Weight: Approx. 192 kg (423 lbs) Max Load Capacity: Approx. 400 kg (882 lbs) Fuel Capacity Fuel Tank Capacity: 17 liters (4.5 US gal) 🛡️ Safety Features Ratings Safety Features Overview: ABS (optional on most models), robust frame, effective braking system Active Features Anti Lock Braking System: Optional BMW Motorrad ABS (anti-lock braking system) Braking System Front: Single 300 mm disc, twin-piston caliper Braking System Rear: Single 240 mm disc, single-piston caliper Passive Features Lighting System: Halogen headlight, LED tail light Frame Construction: Steel bridge frame 💡 Technology Features Infotainment Instrumentation: Digital speedometer, analog tachometer, LCD display for odometer, trip meter, fuel level, coolant temperature, and gear indicator. Driver Assistance ABS Availability: Optional Connectivity Diagnostic Interface: BMW 10-pin diagnostic connector (requires specific adapter for OBD-II or manufacturer-specific diagnostic tools). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or 12 months Oil Filter Replacement: At every oil change Spark Plug Replacement: Every 20,000 km (12,000 miles) Air Filter Service: Inspect every 10,000 km (6,000 miles), clean or replace as needed. Chain Maintenance: Lubricate and adjust chain every 1,000 km (600 miles) or as needed. Fluid Specifications Engine Oil Type: SAE 15W-50 API SG or higher, JASO MA certified motorcycle oil. (e.g., BMW Motorrad Advantec Pro 15W-50) Engine Oil Capacity: Approx. 2.3 liters (2.4 US qt) with filter change Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water. (e.g., BMW Motorrad Coolant) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch wear, wheel bearings, fork seals, voltage regulator. Potential Electrical Issues: Improperly sealed connectors leading to corrosion, rectifier/regulator failure. Engine Characteristics: Generally robust Rotax engine, but requires diligent oil level checks and timely maintenance. 📚 Vehicle History Brand Heritage Manufacturer History: BMW Motorrad, established 1916, renowned for engineering and quality motorcycles. Model Evolution F650Gs Lineage: Successor to the F650 Funduro, this generation (R13) introduced fuel injection and a parallel-twin engine configuration for...
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BMW F650GS Service Repair Manual 2000-2007
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Model Generation:
1st Generation (R13)
Model Codes:
R13
👋 Introduction
Market Position
Market Segment:
Lightweight Adventure Touring / Dual-Sport Motorcycle
Competitive Analysis
Key Competitors:
Honda Transalp, Kawasaki KLR650, Suzuki DR650
Key Features
Motorcycle Highlights:
Torquey Rotax-built engine, comfortable ergonomics, versatility for commuting and light off-roading
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians to perform diagnostics and repairs confidently and efficiently, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Regions Covered:
Global
Page Count
Page Count Estimated:
500+
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel injection, ignition, lubrication, cooling, starting, charging
Transmission Systems:
Clutch operation, gearbox disassembly and assembly, final drive maintenance
Chassis Systems:
Front suspension (including telescopic fork), rear suspension (including swingarm and shock absorber), steering, wheels, tires, brakes (front and rear disc brakes)
Electrical Systems:
Wiring diagrams, lighting, instrumentation, battery, starter, alternator, ECU diagnostics
Bodywork And Frame:
Fairings, seat, fuel tank, frame inspection and repair, footpegs
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug service, chain adjustment, brake fluid flush, coolant replacement, air filter cleaning/replacement
Repair Procedures:
Engine rebuilds, clutch replacement, suspension overhaul, brake caliper servicing, electrical component troubleshooting and replacement
Troubleshooting Guides:
Diagnostic charts for common problems, symptom-based troubleshooting
Technical Specifications Data:
Torque values, clearances, fluid capacities, electrical specifications, component part numbers
Technical Depth
Depth Of Coverage:
Comprehensive: From basic owner maintenance to full engine and transmission rebuilds
📊 Manual Specifications
File Format
File Format Details:
Digital PDF, searchable text, bookmark functionality
Print Quality
Print Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, parallel-twin cylinder
Engine Displacement:
652 cc (652 cubic centimeters)
Bore X Stroke:
100 mm x 83 mm (3.94 in x 3.27 in)
Compression Ratio:
10.0:1
Valvetrain:
DOHC, 4 valves per cylinder
Power Output Hp:
Approx. 47 hp (35 kW) @ 6,500 rpm (varies slightly by year/market)
Torque Output Lb-Ft:
Approx. 44 lb-ft (60 Nm) @ 5,000 rpm (varies slightly by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2)
Engine Management
Ignition System:
Digital ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox
Clutch Type:
Wet multi-plate clutch, cable operated
Final Drive:
O-ring sealed chain drive
Features
Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 2.15, 2nd: 1.75, 3rd: 1.38, 4th: 1.14, 5th: 1.00)
📐 Dimensions
Exterior
Length:
Approx. 2,210 mm (87.0 in)
Width:
Approx. 880 mm (34.6 in) (over handlebars)
Height:
Approx. 1,300 mm (51.2 in) (to windscreen)
Wheelbase:
Approx. 1,523 mm (59.96 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Dry Weight:
Approx. 170 kg (375 lbs)
Wet Weight:
Approx. 192 kg (423 lbs)
Max Load Capacity:
Approx. 400 kg (882 lbs)
Fuel Capacity
Fuel Tank Capacity:
17 liters (4.5 US gal)
🛡️ Safety Features
Ratings
Safety Features Overview:
ABS (optional on most models), robust frame, effective braking system
Active Features
Anti Lock Braking System:
Optional BMW Motorrad ABS (anti-lock braking system)
Braking System Front:
Single 300 mm disc, twin-piston caliper
Braking System Rear:
Single 240 mm disc, single-piston caliper
Passive Features
Lighting System:
Halogen headlight, LED tail light
Frame Construction:
Steel bridge frame
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, LCD display for odometer, trip meter, fuel level, coolant temperature, and gear indicator.
Driver Assistance
ABS Availability:
Optional
Connectivity
Diagnostic Interface:
BMW 10-pin diagnostic connector (requires specific adapter for OBD-II or manufacturer-specific diagnostic tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months
Oil Filter Replacement:
At every oil change
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Air Filter Service:
Inspect every 10,000 km (6,000 miles), clean or replace as needed.
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or as needed.
Fluid Specifications
Engine Oil Type:
SAE 15W-50 API SG or higher, JASO MA certified motorcycle oil. (e.g., BMW Motorrad Advantec Pro 15W-50)
Engine Oil Capacity:
Approx. 2.3 liters (2.4 US qt) with filter change
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water. (e.g., BMW Motorrad Coolant)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, fork seals, voltage regulator.
Potential Electrical Issues:
Improperly sealed connectors leading to corrosion, rectifier/regulator failure.
Engine Characteristics:
Generally robust Rotax engine, but requires diligent oil level checks and timely maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer History:
BMW Motorrad, established 1916, renowned for engineering and quality motorcycles.
Model Evolution
F650Gs Lineage:
Successor to the F650 Funduro, this generation (R13) introduced fuel injection and a parallel-twin engine configuration for enhanced performance and refinement.
Key Changes 00-07:
Minor updates to styling, suspension, and electrical components across the model years.
Production
Manufacturing Location:
Germany (for engine by Rotax), Assembly in Berlin, Germany.
Production Years Covered
Production Years:
2000-2007
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Praised for versatility, comfort, and reliability as a budget-friendly adventure bike.
Ratings
Industry Perception:
Considered a solid, dependable choice for both commuting and light touring/off-road use.
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