🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2004 Product Name: BMW K1200 K1200RS 2004 Full Service Repair Manual 👋 Introduction Market Position Category: Sport Touring Motorcycle Segment: High-performance, long-distance touring Competitive Analysis Competitors: Honda ST1300, Yamaha FJR1300, Kawasaki Concours 14 (though later models) Key Features Engine Configuration: Inline-four cylinder, transverse orientation Drivetrain: Shaft drive Aerodynamics: Integrated fairing with adjustable windscreen for rider comfort Braking System: Integral ABS II 📋 Manual Details Coverage Areas General Coverage: Full service, repair, maintenance, rebuilding, refurbishing, restoration Page Count Estimated Pages: Estimated 500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul procedures for the K1200RS engine (e.g., fuel injection, ignition, cooling, lubrication) Transmission: Clutch operation, gearbox disassembly and assembly, shaft drive maintenance Chassis Suspension: Front and rear suspension systems (e.g., Paralever, Duolever), steering head bearings, wheel bearings Brakes: ABS system diagnostics and repair, brake fluid replacement, caliper overhaul, rotor inspection Electrical System: Wiring diagrams, component testing, ECU diagnostics, lighting, charging system, starter system Fuel System: Fuel injection system components, fuel pump, injectors, pressure regulator Bodywork Frame: Fairing removal and installation, seat, fuel tank, frame inspection Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, ignition system checks Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Step-by-step instructions for component replacement and repair Rebuild Overhaul: Comprehensive guides for engine and transmission rebuilding Technical Depth Depth: In-depth technical specifications, torque values, clearances, diagnostic trouble codes (DTCs) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (if OCR'd) Print Quality Quality: High-resolution scans of original factory documentation Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, DOHC, 16-valve, inline-four Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 79 mm x 59 mm (3.11 in x 2.32 in) Compression Ratio: 11.5:1 Performance Horsepower: 116 hp (86.5 kW) @ 8000 rpm Torque: 115 Nm (85 lb-ft) @ 6750 rpm Fuel System Induction: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 Fuel Type: Unleaded gasoline, min. 95 octane (RON) Lubrication System Oil Type: SAE 20W-50 API SG or higher (or as specified in manual) Cooling System Coolant Type: Ethylene glycol-based coolant mixture (e.g., BMW Antifreeze) with water 🔧 Transmission Standard Type: 6-speed manual gearbox Clutch: Hydraulically operated, multi-plate wet clutch Features Final Drive: Enclosed driveshaft (shaft drive) Fluid Specifications Gearbox Oil: SAE 75W-90 API GL-4 or GL-5 (refer to manual for specific BMW recommendation) 📐 Dimensions Exterior Length: Approx. 2,300 mm (90.6 in) Width: Approx. 970 mm (38.2 in) at handlebars Height: Approx. 1,375 mm (54.1 in) at handlebars (variable with windscreen adjustment) Weights Dry Weight: Approx. 243 kg (535.7 lbs) Wet Weight: Approx. 266 kg (586.4 lbs) Fuel Capacity: 24 liters (6.3 US gal) 🛡️ Safety Features Ratings ABS: BMW Integral ABS II (optional on some markets, standard on others) Active Features Braking: Dual 320 mm discs with 4-piston calipers (front), Single 265 mm disc with 2-piston caliper (rear) Passive Features Lighting: Halogen headlight, integrated turn signals 💡 Technology Features Infotainment Instrumentation: Comprehensive analog and digital instrument cluster including speedometer, tachometer, fuel gauge, coolant temperature, and gear indicator. Driver Assistance ABS: Integral ABS II system provides integrated braking control. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for electronic fault diagnosis. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,000 miles) or annually Valve Check: Every 20,000 km (12,000 miles) or as specified by manual Brake Fluid Change: Every 2 years Fluid Specifications Engine Oil Capacity: Approx. 3.5 liters (3.7 US quarts) with filter change Coolant Capacity: Approx. 2.5 liters (2.6 US quarts) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch wear, front fork seals, wheel bearings, spark plugs Electrical Gremlins: Can be susceptible to minor electrical issues; thorough diagnosis is key. Refer to manual for wiring diagrams. Fuel System Maintenance: Regular cleaning or replacement of fuel filters and injector servicing recommended for optimal performance. 📚 Vehicle History Brand Heritage Legacy: BMW Motorrad's legacy of engineering excellence, durability, and rider-focused design. Model Evolution Predecessor: Evolved from the K1200RS models of previous generations, incorporating technological advancements. Successor: The K1200RS platform served as a basis for later K-series models, though the exact lineage can be complex due to BMW's model naming conventions. Production Era: Produced from 1997 to 2004, with the 2004 model representing the final iteration of this specific K1200RS generation. 🏆 Awards & Recognition Recognitions Sport Touring Acclaim: Generally lauded for its comfort, performance, and technological integration in the sport-touring segment during its production years.