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BMW K1200RS K1200 RS Motorcycle 2001-2005 Service Repair Workshop Manual
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Basic Information Identification Make: BMW Model: K1200RS Model Variant: K1200 RS Production Years Covered: 2001, 2002, 2003, 2004, 2005 Codes Chassis Code Range: 0307 Introduction Market Position Segment: Sport Touring...
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | K1200RS |
| Model Variant: | K1200 RS |
| Production Years Covered: | 2001, 2002, 2003, 2004, 2005 |
| Codes | |
| Chassis Code Range: | 0307 |
| Introduction | |
| Market Position | |
| Segment: | Sport Touring Motorcycle |
| Target Audience: | Touring riders seeking performance and comfort, with a focus on long-distance capability. |
| Competitive Analysis | |
| Key Competitors: | Honda VFR800, Kawasaki GTR1000, Yamaha FJR1300, Triumph Trophy. |
| Key Features | |
| Engine Layout: | Four-cylinder boxer engine, transversely mounted. |
| Suspension System: | Innovative BMW Telelever front suspension and Paralever rear shaft drive. |
| Braking System: | Integral ABS (Anti-lock Braking System) as standard or highly featured. |
| Ergonomics: | Comfortable riding position for long distances, adjustable components. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Service Repair Workshop Manual |
| Language: | English |
| Format: | Downloadable PDF |
| Page Count | |
| Estimated Page Count: | Comprehensive (exact number not specified, but typical for factory manuals covering multiple years and extensive detail) |
| Manual Coverage | |
| Systems Covered | |
| Engine Overhaul: | Complete engine disassembly, inspection, repair, and reassembly for the K1200RS's Boxer-four engine. |
| Fuel System: | Detailed procedures for fuel injection system, fuel pump, injectors, throttle body, sensors, and fuel tank. |
| Ignition System: | Covers ignition coils, spark plugs, ECU control, and troubleshooting ignition faults. |
| Cooling System: | Radiator, coolant circulation, fan operation, thermostat, and fluid specifications. |
| Transmission And Drivetrain: | Clutch operation, gearbox internal inspection and repair, final drive inspection and maintenance. |
| Suspension: | Front Telelever and rear Paralever system servicing, including fork seal replacement, shock absorber adjustment and replacement. |
| Brakes: | ABS system diagnosis and repair, brake fluid replacement, caliper servicing, rotor inspection, and hydraulic lines. |
| Electrical System: | Comprehensive wiring diagrams, starter system, charging system (alternator, regulator), battery maintenance, lighting circuits, and accessory power. |
| Chassis And Frame: | Frame inspection, subframe, steering head bearing service, and wheel bearings. |
| Bodywork And Fairings: | Disassembly and reassembly of fairings, seat, fuel tank cover, and related trim components. |
| Instrumentation And Controls: | Dashboard, switches, levers, cables, and electronic controls. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, spark plug servicing, chain/drive maintenance (if applicable, though this model is shaft-driven), brake pad replacement, fluid checks. |
| Troubleshooting Guides: | Systematic diagnostic procedures for common and uncommon faults, error codes, and symptom analysis. |
| Repair And Rebuild: | Step-by-step instructions for major component overhauls, including engine, transmission, and suspension. |
| Adjustment Procedures: | Throttle cable, clutch cable, suspension settings, valve clearance adjustments. |
| Electrical Diagnostics: | Use of multimeters, oscilloscope basics, interpreting wiring diagrams for troubleshooting electrical issues. |
| Technical Depth | |
| Diagnostic Capabilities: | Advanced diagnostics covering engine management systems, ABS, and other electronic control units (ECUs). |
| Rebuild Level: | Full engine and gearbox rebuild procedures, including torque specifications, clearances, and assembly sequences. |
| Special Tools: | Identification and usage instructions for BMW-specific tools required for certain procedures. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely text-searchable PDF for efficient information retrieval. |
| Print Quality | |
| Image Resolution: | High-resolution images and diagrams suitable for printing. |
| Binding Type | |
| Digital Format: | N/A (Downloadable PDF) |
| Paper Type | |
| Digital Format: | N/A (Downloadable PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | DOHC, four-valve per cylinder, four-stroke Boxer-four |
| Displacement: | 1171 cc |
| Bore X Stroke: | 72.6 mm x 71.7 mm |
| Compression Ratio: | 11.0:1 |
| Performance | |
| Horsepower: | 110 hp (81 kW) at 7500 rpm (approximate) |
| Torque: | 117 Nm (86 lb-ft) at 6000 rpm (approximate) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (Bosch Motronic or similar) |
| Fuel Type: | Unleaded gasoline, minimum 95 RON |
| Fuel Capacity: | 24 Liters (approx. 6.3 US gallons) |
| Ignition System | |
| Ignition Type: | Digital Electronic Ignition |
| Cooling System | |
| Cooling Method: | Liquid-cooled |
| Lubrication | |
| Oil Type: | Synthetic Motorcycle Oil SAE 15W-50 (refer to manual for specific BMW recommendations) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed manual gearbox |
| Optional | |
| Optional Transmission: | N/A |
| Features | |
| Final Drive: | Shaft drive |
| Clutch Type: | Hydraulically actuated dry clutch |
| Gear Ratios: | Specific ratios provided in manual for each gear. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2230 mm (87.8 in) |
| Width: | Approx. 940 mm (37 in) at handlebars |
| Height: | Approx. 1390 mm (54.7 in) at windscreen |
| Weights | |
| Dry Weight: | Approx. 243 kg (536 lbs) |
| Wet Weight: | Approx. 274 kg (604 lbs) (fully fueled, ready to ride) |
| Load Capacity: | Refer to manual for specific load limits and recommendations. |
| Safety Features | |
| Ratings | |
| ABS System: | Integral ABS standard on most models, featuring linked front/rear braking under normal application. |
| Active Features | |
| Handling Dynamics: | Telelever front suspension contributes to stability and reduced fork dive under braking. |
| Lighting: | Halogen headlight, integrated turn signals, taillight. |
| Passive Features | |
| Frame Construction: | Sturdy aluminum beam frame providing rigidity. |
| Wind Protection: | Aerodynamic fairing and adjustable windscreen for rider comfort and protection. |
| Technology Features | |
| Infotainment | |
| Dashboard Display: | Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel gauge, gear indicator, and warning lights. |
| Driver Assistance | |
| ABS: | Integral ABS (Anti-lock Braking System) enhances braking safety by preventing wheel lock-up. |
| Heated Grips: | Often equipped as an optional feature for enhanced comfort in cooler weather. |
| Connectivity | |
| Diagnostic Port: | Provision for electronic diagnostic tools (e.g., for reading error codes and system parameters). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 10,000 km (6,000 miles) or annually, whichever comes first (verify in manual). |
| Major Service Interval: | Every 20,000 km (12,000 miles) for valve clearance checks, spark plugs, and other comprehensive inspections (verify in manual). |
| Fluid Specifications | |
| Engine Oil Capacity: | Approx. 4.0 Liters (4.2 US quarts) with filter change (verify in manual). |
| Brake Fluid Type: | DOT 4 (refer to manual for specific BMW specification). |
| Coolant Type: | BMW approved Ethylene Glycol-based coolant (refer to manual for specific type and mixture ratio). |
| Final Drive Oil Type: | Hypoid gear oil SAE 80W-90 (verify in manual). |
| Known Issues | |
| Electrical Gremlins: | Common in older BMWs, though the K1200RS is generally robust. Issues can include corroded connectors or failing relays. Manual's wiring diagrams are crucial. |
| ABS Sensor Fouling: | ABS sensors can accumulate dirt, requiring periodic cleaning. The manual will detail diagnostic procedures. |
| Clutch Slave Cylinder Leaks: | Some hydraulic clutch slave cylinders can develop leaks over time, necessitating replacement. Manual will provide procedures. |
| Telelever Pivot Bearings: | Periodic inspection and lubrication of the Telelever pivot bearings are recommended to prevent wear. Manual will outline this. |
| Vehicle History | |
| Brand Heritage | |
| Bmw Motorcycle Legacy: | BMW has a long-standing history of producing high-quality, innovative motorcycles, particularly known for their boxer engines and touring capabilities. |
| Model Evolution | |
| K Series Development: | The K1200RS is part of BMW's K-series, which initially featured inline-four and later boxer-four engines, showcasing BMW's move into larger-displacement, more powerful sport-touring machines. |
| K1200Rs Positioning: | Launched as a successor to previous large-frame BMWs, the K1200RS offered a blend of performance, comfort, and advanced technology for its era. |
| Production | |
| Manufacturing Location: | Berlin, Germany |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Press Reviews: | The K1200RS was generally well-received by motorcycle press for its performance, handling balance, and touring comfort, earning praise for its engineering and stability. |
| Ratings | |
| Reliability Perception: | While BMW motorcycles have a reputation for quality, thorough maintenance as outlined in the manual is key to long-term reliability. |