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BMW R 100 PD 1987-1996 Workshop Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R 100 PD Common Name: BMW R100PD Vehicle Type: Motorcycle Codes Engine Code Family: Type 247 👋 Introduction Market Position Segment: Large displacement, air-cooled boxer-twin touring motorcycle. Competitive Analysis Competitors: Guzzi V1000, Honda GL series, Yamaha XS series (contemporary large displacement competitors). Key Features Engine Layout: Air-cooled, four-stroke, boxer-twin engine. Drive System: Shaft drive. Durability: Known for robust build quality and longevity when properly maintained. Touring Capability: Designed for comfortable long-distance riding, often equipped with luggage systems. 📋 Manual Details Coverage Areas Applicable Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Page Count Estimated Page Count: 300+ Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, overhaul, and reassembly of the boxer twin engine. Fuel System: Carburetor adjustment (Bing), fuel pump, fuel lines, fuel tank. Ignition System: Ignition timing, coil replacement, spark plug specifications, electronic ignition components. Transmission Gearbox: 5-speed gearbox overhaul, clutch operation and adjustment, final drive and shaft drive. Brakes: Front and rear disc brake systems, hydraulic lines, master cylinders, caliper service, brake fluid specifications. Suspension: Front fork (including oil change and seal replacement), rear shock absorbers, swingarm. Electrical System: Wiring diagrams, battery maintenance, alternator, starter motor, lighting, switches, fuses. Chassis Frame: Frame inspection, headstock bearings, steering alignment. Bodywork Fittings: Fairing (if applicable), seat, handlebars, fuel tank mounting, fenders. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable, though shaft drive is standard), brake fluid checks, valve clearance adjustments. Troubleshooting: Diagnosing common performance issues, electrical faults, starting problems, and drivability concerns. Major Repairs: Engine rebuilds, transmission overhauls, suspension fork rebuilds, brake system repairs. Component Overhaul: Detailed procedures for rebuilding carburetors, alternators, starters, and brake calipers. Electrical Diagnostics: Interpreting wiring diagrams, testing electrical components, identifying short circuits and open circuits. Technical Depth Depth: Comprehensive (covers routine maintenance through complete engine and transmission rebuilds). 📊 Manual Specifications File Format File Type: PDF Print Quality Clarity: High-resolution scans, clear text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer). Bore X Stroke: 90.0 mm x 78.0 mm Displacement: 980 cc Compression Ratio: 8.2:1 Valve Train: OHV (Overhead Valve), 2 valves per cylinder, pushrod actuated. Performance Horsepower Output: Approx. 65-70 HP @ 6000-7000 RPM (variant dependent) Torque Output: Approx. 75-80 Nm @ 4500-5500 RPM (variant dependent) Fuel System Carburetors: 2 x Bing 32mm (or 40mm on some later/export models) Fuel Delivery: Mechanical fuel pump. Fuel Type: Unleaded Gasoline (RON 91 or higher recommended) Ignition System Ignition Type: Electronic Ignition (Bosch Motronic or similar) Lubrication Oil Type: SAE 20W-50 Motorcycle Oil (API SG or higher) Oil Capacity W Filter: Approx. 2.5 Liters 🔧 Transmission Standard Type: 5-speed constant mesh gearbox Optional Optional Gearbox: N/A Features Clutch Type: Single dry plate clutch, hydraulically actuated. Drive Shaft: Enclosed shaft drive to rear wheel. Fluid Specifications Gearbox Oil Type: SAE 90 Hypoid Gear Oil Gearbox Oil Capacity: Approx. 0.25 Liters 📐 Dimensions Exterior Length: Approx. 2180 mm (2220 mm with optional fairing) Width: Approx. 770 mm (handlebars) Height: Approx. 1170 mm (seat height) Weights Dry Weight: Approx. 220 kg Gross Vehicle Weight: Approx. 430 kg 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed differently than cars) Active Features Braking System: Dual front disc brakes, single rear disc brake. Suspension Stability: Ensures predictable handling and stability during braking and cornering. Passive Features Robust Construction: Durable frame and componentry contribute to rider safety. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, indicator lights). Driver Assistance ABS: ABS was not standard or widely available on this model during its production run. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km or annually. Valve Clearance Adjustment: Every 10,000 - 20,000 km. Spark Plug Replacement: Every 10,000 - 20,000 km. Brake Fluid Change: Every 2 years. Fluid Specifications Engine Oil: SAE 20W-50 Motorcycle Oil (API SG or higher) Brake Fluid: DOT 4 Hydraulic Brake Fluid Final Drive Oil: SAE 90 Hypoid Gear Oil Known Issues Clutch Actuation: Potential for seal leaks in the clutch slave cylinder over time. Carburetor Tuning: Bing carburetors can require periodic synchronization and adjustment for optimal performance. Electrical Connections: Older wiring harnesses can develop corrosion or wear, leading to intermittent electrical faults. Regular inspection recommended. Pushrod Seals: Pushrod tube seals can degrade and leak oil; a common maintenance item. Starter Motor: While generally robust, starter motors can eventually require servicing or replacement. 📚 Vehicle History Brand Heritage Legacy: BMW Motorrad has a long history of producing reliable, technically advanced motorcycles, particularly known for its boxer engine. Model Evolution R Series Lineage: The...
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BMW R 100 PD 1987-1996 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 100 PD
Common Name:
BMW R100PD
Vehicle Type:
Motorcycle
Codes
Engine Code Family:
Type 247
👋 Introduction
Market Position
Segment:
Large displacement, air-cooled boxer-twin touring motorcycle.
Competitive Analysis
Competitors:
Guzzi V1000, Honda GL series, Yamaha XS series (contemporary large displacement competitors).
Key Features
Engine Layout:
Air-cooled, four-stroke, boxer-twin engine.
Drive System:
Shaft drive.
Durability:
Known for robust build quality and longevity when properly maintained.
Touring Capability:
Designed for comfortable long-distance riding, often equipped with luggage systems.
📋 Manual Details
Coverage Areas
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, overhaul, and reassembly of the boxer twin engine.
Fuel System:
Carburetor adjustment (Bing), fuel pump, fuel lines, fuel tank.
Ignition System:
Ignition timing, coil replacement, spark plug specifications, electronic ignition components.
Transmission Gearbox:
5-speed gearbox overhaul, clutch operation and adjustment, final drive and shaft drive.
Brakes:
Front and rear disc brake systems, hydraulic lines, master cylinders, caliper service, brake fluid specifications.
Suspension:
Front fork (including oil change and seal replacement), rear shock absorbers, swingarm.
Electrical System:
Wiring diagrams, battery maintenance, alternator, starter motor, lighting, switches, fuses.
Chassis Frame:
Frame inspection, headstock bearings, steering alignment.
Bodywork Fittings:
Fairing (if applicable), seat, handlebars, fuel tank mounting, fenders.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable, though shaft drive is standard), brake fluid checks, valve clearance adjustments.
Troubleshooting:
Diagnosing common performance issues, electrical faults, starting problems, and drivability concerns.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension fork rebuilds, brake system repairs.
Component Overhaul:
Detailed procedures for rebuilding carburetors, alternators, starters, and brake calipers.
Electrical Diagnostics:
Interpreting wiring diagrams, testing electrical components, identifying short circuits and open circuits.
Technical Depth
Depth:
Comprehensive (covers routine maintenance through complete engine and transmission rebuilds).
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Clarity:
High-resolution scans, clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer).
Bore X Stroke:
90.0 mm x 78.0 mm
Displacement:
980 cc
Compression Ratio:
8.2:1
Valve Train:
OHV (Overhead Valve), 2 valves per cylinder, pushrod actuated.
Performance
Horsepower Output:
Approx. 65-70 HP @ 6000-7000 RPM (variant dependent)
Torque Output:
Approx. 75-80 Nm @ 4500-5500 RPM (variant dependent)
Fuel System
Carburetors:
2 x Bing 32mm (or 40mm on some later/export models)
Fuel Delivery:
Mechanical fuel pump.
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended)
Ignition System
Ignition Type:
Electronic Ignition (Bosch Motronic or similar)
Lubrication
Oil Type:
SAE 20W-50 Motorcycle Oil (API SG or higher)
Oil Capacity W Filter:
Approx. 2.5 Liters
🔧 Transmission
Standard
Type:
5-speed constant mesh gearbox
Optional
Optional Gearbox:
N/A
Features
Clutch Type:
Single dry plate clutch, hydraulically actuated.
Drive Shaft:
Enclosed shaft drive to rear wheel.
Fluid Specifications
Gearbox Oil Type:
SAE 90 Hypoid Gear Oil
Gearbox Oil Capacity:
Approx. 0.25 Liters
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (2220 mm with optional fairing)
Width:
Approx. 770 mm (handlebars)
Height:
Approx. 1170 mm (seat height)
Weights
Dry Weight:
Approx. 220 kg
Gross Vehicle Weight:
Approx. 430 kg
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed differently than cars)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake.
Suspension Stability:
Ensures predictable handling and stability during braking and cornering.
Passive Features
Robust Construction:
Durable frame and componentry contribute to rider safety.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, indicator lights).
Driver Assistance
ABS:
ABS was not standard or widely available on this model during its production run.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or annually.
Valve Clearance Adjustment:
Every 10,000 - 20,000 km.
Spark Plug Replacement:
Every 10,000 - 20,000 km.
Brake Fluid Change:
Every 2 years.
Fluid Specifications
Engine Oil:
SAE 20W-50 Motorcycle Oil (API SG or higher)
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Final Drive Oil:
SAE 90 Hypoid Gear Oil
Known Issues
Clutch Actuation:
Potential for seal leaks in the clutch slave cylinder over time.
Carburetor Tuning:
Bing carburetors can require periodic synchronization and adjustment for optimal performance.
Electrical Connections:
Older wiring harnesses can develop corrosion or wear, leading to intermittent electrical faults. Regular inspection recommended.
Pushrod Seals:
Pushrod tube seals can degrade and leak oil; a common maintenance item.
Starter Motor:
While generally robust, starter motors can eventually require servicing or replacement.
📚 Vehicle History
Brand Heritage
Legacy:
BMW Motorrad has a long history of producing reliable, technically advanced motorcycles, particularly known for its boxer engine.
Model Evolution
R Series Lineage:
The R 100 PD is part of the long-standing 'R' series of boxer-twin motorcycles, evolving from earlier models like the R90S and R100RS.
Pd Designation:
'PD' typically stands for 'Paris-Dakar', indicating a more adventure-oriented or dual-purpose variant, often featuring a larger fuel tank, longer travel suspension, and a taller windscreen.
Production
Production Period:
1987-1996
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the R 100 PD are not prominently documented, the R series has consistently been recognized for its engineering, durability, and contribution to motorcycling.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its reliability and touring comfort, especially among enthusiasts.
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