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BMW R1100RT R1100RS R850/1100GS and R Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R1100RT, R1100RS, R850GS, R1100GS, R850R, R1100R Motorcycle Type: Boxer Twin Motorcycles Codes Engine Codes: 1100cc Boxer Twin (R1100 series), 850cc Boxer Twin (R850 series) 👋 Introduction Market Position Target Audience: BMW motorcycle owners and independent repair shops seeking detailed technical information for servicing and repairing R1100RT, R1100RS, R850/1100GS, and R850/1100R models. Bike Segment: Sport-Touring (RT, RS) and Adventure/Dual-Sport (GS) motorcycles. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair information, empowering users to perform complex tasks, save on dealership costs, and ensure proper maintenance. Key Features Essential Resource: Indispensable tool for understanding the intricate engineering of these BMW Boxer models and maintaining their performance and longevity. 📋 Manual Details Coverage Areas Supported Models: BMW R1100RT, BMW R1100RS, BMW R850GS, BMW R1100GS, BMW R850R, BMW R1100R Compatible Years: Covers models from the early 1990s through approximately 2000/2001, aligning with the production run of these specific variants. Page Count Estimated Pages: 500-700 (typical for this era of BMW Boxer service manuals) Manual Type Type: Service and Repair Manual (Full Service Manual - FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics, lubrication system, cooling system (oil-cooled), fuel system (EFI), ignition system. Transmission: Gearbox servicing, clutch operation and adjustment, final drive unit maintenance and repair. Chassis And Suspension: Wheels, tires, brakes (including ABS if equipped), suspension components (forks, shock absorbers), steering system, frame inspection and repair. Electrical System: Complete wiring diagrams, troubleshooting of electrical components, lighting, ignition, starting system, charging system, instrument cluster, sensors. Bodywork And Trim: Fairing removal and installation, seat adjustment, luggage systems, accessory mounting. Exhaust System: Inspection and replacement of exhaust components. Fuel Tank And Lines: Fuel tank removal, inspection, fuel line maintenance, and fuel filter replacement. Instrumentation: Dashboard, gauges, warning lights, and sensor readouts. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plug checks, valve adjustments), fluid level checks and top-offs. Diagnostics: Troubleshooting guides for common and uncommon problems, diagnostic fault codes, testing procedures for various components. Repair: Detailed step-by-step instructions for component repair and replacement, including engine rebuilds, transmission overhauls, and suspension work. Special Tools: Identification and usage of specialized BMW tools required for specific procedures. Tire And Wheel Service: Tire mounting and balancing, wheel bearing inspection and replacement, spoke tensioning (for GS models with spoked wheels). Brake System Overhaul: Brake pad replacement, caliper servicing, hydraulic system bleeding, ABS component diagnostics. Engine Tuning: Idle speed adjustment, fuel mixture adjustment (via diagnostic tools), ignition timing checks. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and drivetrain rebuilds, suitable for professional technicians and advanced DIY enthusiasts. Torque Specifications: Detailed torque values for all critical fasteners and components, essential for correct assembly and safety. Wiring Diagrams: Comprehensive, model-specific wiring diagrams with component identification and wire colors for accurate electrical troubleshooting. Troubleshooting Flowcharts: Systematic diagnostic flowcharts for identifying and resolving common issues across various motorcycle systems. Component Diagrams: Detailed exploded view diagrams of all major components for easy identification and assembly. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution scans for clear text and diagrams (assumed based on professional manual description). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, air/oil-cooled, horizontally opposed two-cylinder boxer engine. Displacement 1100: 1085 cc Displacement 850: 848 cc Bore X Stroke 1100: 101 mm x 68 mm Bore X Stroke 850: 90.8 mm x 83 mm Performance Horsepower 1100: Approx. 90-95 hp (varies slightly by model and year) Torque 1100: Approx. 95-100 Nm (varies slightly by model and year) Compression Ratio 1100: 10.7:1 Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) with single throttle body (later models may have twin injectors per cylinder). Fuel Type: Unleaded Gasoline (RON 91 or higher) Air Filter: Paper element air filter, located in a dedicated housing. Lubrication System Type: Wet sump, engine oil sump integrated into crankcase. Cooling System Type: Air and Oil cooling. 🔧 Transmission Standard Type: 5-speed manual gearbox. Features Clutch Type: Single dry plate, diaphragm spring clutch. Final Drive: Shaft drive to rear wheel. 📐 Dimensions Weights Dry Weight Approx R1100Rt: 279 kg (615 lbs) Dry Weight Approx R1100Gs: 234 kg (516 lbs) Wet Weight Approx R1100Rt: 297 kg (655 lbs) Wet Weight Approx R1100Gs: 256 kg (564 lbs) 🛡️ Safety Features Ratings ABS: Optional BMW Motorrad ABS (Integral ABS on later models) available on most variants. Active Features Braking System: Hydraulically operated disc brakes front and rear. Linked braking system (Integral ABS) where applicable. Passive Features Lighting: Halogen headlights, integrated turn signals, LED taillights (on some later models). 💡 Technology Features Infotainment R1100Rt Features: Often equipped with integrated fairing for aerodynamics and wind protection, adjustable windscreen, heated grips, and provision for radio/audio systems. Driver Assistance ABS...
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BMW R1100RT R1100RS R850/1100GS and R Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100RT, R1100RS, R850GS, R1100GS, R850R, R1100R
Motorcycle Type:
Boxer Twin Motorcycles
Codes
Engine Codes:
1100cc Boxer Twin (R1100 series), 850cc Boxer Twin (R850 series)
👋 Introduction
Market Position
Target Audience:
BMW motorcycle owners and independent repair shops seeking detailed technical information for servicing and repairing R1100RT, R1100RS, R850/1100GS, and R850/1100R models.
Bike Segment:
Sport-Touring (RT, RS) and Adventure/Dual-Sport (GS) motorcycles.
Competitive Analysis
Value Proposition:
Provides factory-level diagnostic and repair information, empowering users to perform complex tasks, save on dealership costs, and ensure proper maintenance.
Key Features
Essential Resource:
Indispensable tool for understanding the intricate engineering of these BMW Boxer models and maintaining their performance and longevity.
📋 Manual Details
Coverage Areas
Supported Models:
BMW R1100RT, BMW R1100RS, BMW R850GS, BMW R1100GS, BMW R850R, BMW R1100R
Compatible Years:
Covers models from the early 1990s through approximately 2000/2001, aligning with the production run of these specific variants.
Page Count
Estimated Pages:
500-700 (typical for this era of BMW Boxer service manuals)
Manual Type
Type:
Service and Repair Manual (Full Service Manual - FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, lubrication system, cooling system (oil-cooled), fuel system (EFI), ignition system.
Transmission:
Gearbox servicing, clutch operation and adjustment, final drive unit maintenance and repair.
Chassis And Suspension:
Wheels, tires, brakes (including ABS if equipped), suspension components (forks, shock absorbers), steering system, frame inspection and repair.
Electrical System:
Complete wiring diagrams, troubleshooting of electrical components, lighting, ignition, starting system, charging system, instrument cluster, sensors.
Bodywork And Trim:
Fairing removal and installation, seat adjustment, luggage systems, accessory mounting.
Exhaust System:
Inspection and replacement of exhaust components.
Fuel Tank And Lines:
Fuel tank removal, inspection, fuel line maintenance, and fuel filter replacement.
Instrumentation:
Dashboard, gauges, warning lights, and sensor readouts.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plug checks, valve adjustments), fluid level checks and top-offs.
Diagnostics:
Troubleshooting guides for common and uncommon problems, diagnostic fault codes, testing procedures for various components.
Repair:
Detailed step-by-step instructions for component repair and replacement, including engine rebuilds, transmission overhauls, and suspension work.
Special Tools:
Identification and usage of specialized BMW tools required for specific procedures.
Tire And Wheel Service:
Tire mounting and balancing, wheel bearing inspection and replacement, spoke tensioning (for GS models with spoked wheels).
Brake System Overhaul:
Brake pad replacement, caliper servicing, hydraulic system bleeding, ABS component diagnostics.
Engine Tuning:
Idle speed adjustment, fuel mixture adjustment (via diagnostic tools), ignition timing checks.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and drivetrain rebuilds, suitable for professional technicians and advanced DIY enthusiasts.
Torque Specifications:
Detailed torque values for all critical fasteners and components, essential for correct assembly and safety.
Wiring Diagrams:
Comprehensive, model-specific wiring diagrams with component identification and wire colors for accurate electrical troubleshooting.
Troubleshooting Flowcharts:
Systematic diagnostic flowcharts for identifying and resolving common issues across various motorcycle systems.
Component Diagrams:
Detailed exploded view diagrams of all major components for easy identification and assembly.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution scans for clear text and diagrams (assumed based on professional manual description).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, air/oil-cooled, horizontally opposed two-cylinder boxer engine.
Displacement 1100:
1085 cc
Displacement 850:
848 cc
Bore X Stroke 1100:
101 mm x 68 mm
Bore X Stroke 850:
90.8 mm x 83 mm
Performance
Horsepower 1100:
Approx. 90-95 hp (varies slightly by model and year)
Torque 1100:
Approx. 95-100 Nm (varies slightly by model and year)
Compression Ratio 1100:
10.7:1
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI) with single throttle body (later models may have twin injectors per cylinder).
Fuel Type:
Unleaded Gasoline (RON 91 or higher)
Air Filter:
Paper element air filter, located in a dedicated housing.
Lubrication System
Type:
Wet sump, engine oil sump integrated into crankcase.
Cooling System
Type:
Air and Oil cooling.
🔧 Transmission
Standard
Type:
5-speed manual gearbox.
Features
Clutch Type:
Single dry plate, diaphragm spring clutch.
Final Drive:
Shaft drive to rear wheel.
📐 Dimensions
Weights
Dry Weight Approx R1100Rt:
279 kg (615 lbs)
Dry Weight Approx R1100Gs:
234 kg (516 lbs)
Wet Weight Approx R1100Rt:
297 kg (655 lbs)
Wet Weight Approx R1100Gs:
256 kg (564 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad ABS (Integral ABS on later models) available on most variants.
Active Features
Braking System:
Hydraulically operated disc brakes front and rear. Linked braking system (Integral ABS) where applicable.
Passive Features
Lighting:
Halogen headlights, integrated turn signals, LED taillights (on some later models).
💡 Technology Features
Infotainment
R1100Rt Features:
Often equipped with integrated fairing for aerodynamics and wind protection, adjustable windscreen, heated grips, and provision for radio/audio systems.
Driver Assistance
ABS System:
BMW's advanced ABS systems for enhanced braking safety, requiring specific diagnostic procedures outlined in the manual.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) system accessible via a diagnostic connector, crucial for fault code reading and parameter monitoring.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first. Check oil level weekly.
Valve Adjustment:
Every 20,000 km (12,000 miles).
Spark Plugs:
Inspect every 10,000 km (6,000 miles), replace as needed. Recommended replacement every 20,000 km (12,000 miles).
Brake Fluid Flush:
Every 2 years, or as per manual recommendation.
Fluid Specifications
Engine Oil:
SAE 20W-50 or 15W-50 synthetic motorcycle oil conforming to API SG or higher. Capacity: Approx. 4.0 liters (4.2 US quarts) with filter.
Transmission Oil:
SAE 75W-90 synthetic gear oil.
Final Drive Oil:
SAE 75W-90 synthetic gear oil. Capacity: Approx. 250 ml (0.26 US quarts).
Coolant Type:
N/A (Oil/Air Cooled)
Known Issues
Common Wear Items:
Fuel pump internal components, clutch slave cylinder seals, paralever boot, alternator drive belt (if applicable to specific model year), starter motor brushes.
Electrical Gremlins:
While generally robust, occasional issues with wiring harnesses or sensor connections can occur, making good wiring diagrams essential.
Fuel Pump Reliability:
Early R1100 models could experience issues with the fuel pump relay or internal pump components. Manual provides testing procedures.
Paralever Pivot Bearings:
Wear on the paralever pivot bearings can lead to imprecise handling; manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long and distinguished history of producing high-quality motorcycles, particularly known for its boxer engine configurations and touring capabilities.
Model Evolution
R1100 Series Introduction:
The R1100 series, introduced in the early 1990s, marked a significant technological leap for BMW with the adoption of four-valve cylinder heads, fuel injection, and a more modern chassis design compared to its predecessors.
Production
Production Years Approx:
1993 - 2000 (R1100 series), R850 variants introduced slightly later and produced alongside.
🏆 Awards & Recognition
Recognitions
Motorcycle Journalist Reviews:
The R1100 series received widespread praise for its engineering, comfort (especially the RT), and performance, cementing BMW's reputation in the sport-touring and adventure categories.
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