BMW R1150/RT/ABS Workshop Manual/Repair Manual/Service Manual
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🏷️ Basic Information Identification Make: BMW Model: R1150RT Product Type: Workshop Manual / Repair Manual / Service Manual Generation Generation Designation: R1150 series (covering the R1150RT variant) Codes Platform Code: R28 (internal BMW platform designation for R1150 models) 👋 Introduction Market Position Positioning: The R1150RT was BMW's flagship sport-touring motorcycle in its era, known for comfort, performance, and advanced technology for its time. Competitive Analysis Key Competitors: Honda ST1100 Pan European, Kawasaki Concours 1400 (later models), Yamaha FJR1300 (later models), Triumph Trophy. Key Features Rt Specific Features: Integrated ABS braking, electrically adjustable windscreen, comfortable ergonomics for long-distance riding, robust luggage capacity. Manual Value Proposition Target Audience: Enthusiast owners, independent motorcycle repair shops, and technicians working on BMW R1150RT models. 📋 Manual Details Coverage Areas Primary Coverage: BMW R1150RT, R1150R, R1150GS, R1150GS Adventure (likely extensive overlap for shared components) Page Count Estimated Page Count: 400-600 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Comprehensive Workshop / Service / Repair Manual Language Language: English Format Format: Likely PDF (digital) or Printed Book 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, electrical, fuel injection, cooling, exhaust), Transmission (gearbox, clutch), Final Drive (driveshaft, differential) Chassis: Frame, Suspension (front Telelever, rear Paralever), Steering, Wheels, Tires, Brakes (ABS systems specific to RT) Electrical: Ignition system, Lighting, Instrumentation, Battery, Charging system, Starter, Wiring diagrams, ECU functions, ABS control module Bodywork And Accessories: Fairings, Windscreen, Seating, Luggage systems, Body panels, Fairing components, Electrical accessories Procedures Included Maintenance: Scheduled maintenance intervals, Oil changes, Filter replacements, Spark plug replacement, Valve clearance adjustment, Brake fluid service, Coolant service, Drive shaft lubrication Troubleshooting: Diagnostic procedures for common and uncommon faults, Error code interpretation (if applicable), Fault finding flowcharts Repair And Overhaul: Engine disassembly and reassembly, Transmission overhaul, Suspension component replacement, Brake system service and repair, Electrical component repair and replacement, Bodywork repair Special Tools And Techniques: Identification and usage of BMW specific tools for tasks like valve adjustment, wheel bearing replacement, and engine timing Technical Depth Depth: Comprehensive: Covers routine maintenance, detailed diagnostics, component-level repair, and complete unit overhauls. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF with high-resolution diagrams and illustrations. Printable pages. Print Quality Print Quality Details: High-quality print (for physical copies) with clear, legible text and sharp photographic or line-art illustrations. Binding Type Binding Type: Spiral-bound or perfect-bound (for printed versions), facilitating lay-flat use in a workshop environment. Paper Type Paper Type: Durable, coated paper stock resistant to grease and workshop contaminants (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, four-stroke, boxer-twin cylinder engine with two spark plugs per cylinder Displacement: 1130 cc Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.0:1 Performance Horsepower Rating: 95 hp (70 kW) @ 7250 rpm (approximate) Torque Rating: 98 Nm (72 lb-ft) @ 6000 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI minimum) Ignition Ignition System: Digital ignition system with two spark plugs per cylinder Cooling Cooling System: Air cooling for cylinders, Oil cooling for engine oil Oil System Oil Capacity: Approx. 4.0 liters (4.2 US quarts) with filter change Oil Type Specification: API SG or higher, SAE 20W-50 or SAE 15W-50 (depending on climate). Refer to manual for specific BMW recommendations. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh gearbox Optional Optional Features: None (standard transmission) Features Clutch Type: Single dry plate, hydraulically operated clutch Final Drive: Shaft drive to rear wheel Fluid Specifications Gearbox Oil Type: SAE 75W-90 Hypoid Gear Oil (GL-5 specification). Refer to manual for exact BMW part number. Final Drive Oil Type: SAE 75W-90 Hypoid Gear Oil (GL-5 specification). Refer to manual for exact BMW part number. 📐 Dimensions Exterior Length: 2230 mm (87.8 in) Width: 900 mm (35.4 in) (across mirrors) Height: 1430 mm (56.3 in) (to top of windscreen, adjustable) Weights Dry Weight: Approx. 255 kg (562 lbs) Gross Vehicle Weight Rating: Approx. 490 kg (1080 lbs) Fuel Tank Capacity: 25 liters (6.6 US gallons), including 4 liters reserve Wheels And Tires Front Tire Size: 120/70 ZR 17 M/C (58W) TL Rear Tire Size: 170/60 ZR 17 M/C (72W) TL Front Wheel Size: 3.50 x 17 in Rear Wheel Size: 5.00 x 17 in 🛡️ Safety Features Ratings ABS System: BMW Integral ABS (Generation 2), fully integrated with linked front and rear braking activation. Active Features Braking System Front: Dual 320 mm discs with 4-piston calipers Braking System Rear: Single 265 mm disc with 2-piston caliper Passive Features Lighting: Halogen headlight, LED taillight, integrated turn signals. Ergonomics: Designed for long-distance comfort, reducing rider fatigue. 💡 Technology Features Infotainment Audio System: Optional integrated radio/cassette or CD player system, often with handlebar-mounted controls. Driver Assistance ABS: Integral ABS with linked braking, providing enhanced control during deceleration. Connectivity Instrumentation: Analog...
Diagnostic procedures for common and uncommon faults, Error code interpretation (if applicable), Fault finding flowcharts
Repair And Overhaul:
Engine disassembly and reassembly, Transmission overhaul, Suspension component replacement, Brake system service and repair, Electrical component repair and replacement, Bodywork repair
Special Tools And Techniques:
Identification and usage of BMW specific tools for tasks like valve adjustment, wheel bearing replacement, and engine timing
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, detailed diagnostics, component-level repair, and complete unit overhauls.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF with high-resolution diagrams and illustrations. Printable pages.
Print Quality
Print Quality Details:
High-quality print (for physical copies) with clear, legible text and sharp photographic or line-art illustrations.
Binding Type
Binding Type:
Spiral-bound or perfect-bound (for printed versions), facilitating lay-flat use in a workshop environment.
Paper Type
Paper Type:
Durable, coated paper stock resistant to grease and workshop contaminants (for printed versions).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, boxer-twin cylinder engine with two spark plugs per cylinder
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Performance
Horsepower Rating:
95 hp (70 kW) @ 7250 rpm (approximate)
Torque Rating:
98 Nm (72 lb-ft) @ 6000 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI minimum)
Ignition
Ignition System:
Digital ignition system with two spark plugs per cylinder
Cooling
Cooling System:
Air cooling for cylinders, Oil cooling for engine oil
Oil System
Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change
Oil Type Specification:
API SG or higher, SAE 20W-50 or SAE 15W-50 (depending on climate). Refer to manual for specific BMW recommendations.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Optional
Optional Features:
None (standard transmission)
Features
Clutch Type:
Single dry plate, hydraulically operated clutch
Final Drive:
Shaft drive to rear wheel
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90 Hypoid Gear Oil (GL-5 specification). Refer to manual for exact BMW part number.
Final Drive Oil Type:
SAE 75W-90 Hypoid Gear Oil (GL-5 specification). Refer to manual for exact BMW part number.
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width:
900 mm (35.4 in) (across mirrors)
Height:
1430 mm (56.3 in) (to top of windscreen, adjustable)
Weights
Dry Weight:
Approx. 255 kg (562 lbs)
Gross Vehicle Weight Rating:
Approx. 490 kg (1080 lbs)
Fuel Tank Capacity:
25 liters (6.6 US gallons), including 4 liters reserve
Wheels And Tires
Front Tire Size:
120/70 ZR 17 M/C (58W) TL
Rear Tire Size:
170/60 ZR 17 M/C (72W) TL
Front Wheel Size:
3.50 x 17 in
Rear Wheel Size:
5.00 x 17 in
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Generation 2), fully integrated with linked front and rear braking activation.
Active Features
Braking System Front:
Dual 320 mm discs with 4-piston calipers
Braking System Rear:
Single 265 mm disc with 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight, integrated turn signals.
Ergonomics:
Designed for long-distance comfort, reducing rider fatigue.
💡 Technology Features
Infotainment
Audio System:
Optional integrated radio/cassette or CD player system, often with handlebar-mounted controls.
Driver Assistance
ABS:
Integral ABS with linked braking, providing enhanced control during deceleration.
Connectivity
Instrumentation:
Analog tachometer and speedometer, digital display for fuel level, gear indicator, odometer, trip meter, and clock. Warning lights for various systems.
Features
Windscreen Adjustment:
Electrically powered adjustable windscreen for optimal rider comfort and protection.
Heated Grips:
Standard on most R1150RT models for cold-weather comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Interval:
Every 20,000 km (12,000 miles).
Brake Fluid Change Interval:
Every 2 years, regardless of mileage.
Spark Plug Replacement Interval:
Every 20,000 km (12,000 miles) or as per manual recommendations for specific plug types.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Refer to manual for specific BMW coolant part number and mix ratio.
Corrosion in wiring harness connectors, failing instrument cluster LEDs, issues with the Hall effect sensor.
Chassis Maintenance:
Periodic inspection and lubrication of the swingarm pivot and Paralever joint are crucial for longevity.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing robust, technologically advanced motorcycles, particularly known for its boxer engines and touring capabilities.
Model Evolution
R1150Rt Development:
Evolved from the R1100RT, featuring a larger displacement engine, improved torque, updated styling, and enhancements to the ABS and electrical systems.
Production
Production Years:
2001-2006
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The R1150RT was generally well-received by the motorcycling press for its touring capabilities, comfort, and performance, often praised for its sophisticated ABS and handling.
Ratings
Long Term Reliability:
Known for excellent long-term reliability when properly maintained, a hallmark of BMW engineering.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for its production years (e.g., Euro 2).
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