BMW R1150GS Service Repair Workshop Manual (Original Fsm Contains Everything You Will Need To Repair Maintain Your Vehicle perfect For Diy)
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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Range: R1150GS Adventure / R1150GS Standard Production Years: 1999-2005 Codes Chassis Code: R21 👋 Introduction Market Position Segment: Large-displacement dual-sport / adventure touring motorcycle. Target Audience: Touring riders, adventure enthusiasts, long-distance travelers. Competitive Analysis Competitors: Honda Africa Twin, Yamaha Ténéré, KTM Adventure models of the era. Key Features Engine Architecture: Iconic air/oil-cooled boxer-twin engine known for its torque and reliability. Suspension Technology: Telelever front and Paralever rear suspension systems providing excellent ride comfort and handling. Drivetrain Type: Shaft drive for low maintenance and long-distance capability. Ergonomics: Comfortable riding position for extended periods and varied terrain. Optional Features: ABS (Anti-lock Braking System), heated grips, larger fuel tanks (Adventure model). 📋 Manual Details Coverage Areas Comprehensive Coverage: Complete service, repair, and maintenance for BMW R1150GS motorcycles. Page Count Estimated Page Count: 500+ Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine: Boxer-twin, 2-cylinder, 4-stroke, air/oil-cooled engine service, overhaul, tuning. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body diagnostics and repair. Ignition System: Electronic ignition system, spark plugs, coil troubleshooting. Transmission: 6-speed gearbox, clutch service, maintenance, and repair. Drivetrain: Shaft drive system, final drive maintenance, repair, and lubrication. Suspension: Front Telelever suspension, rear Paralever suspension, fork seal replacement, shock absorber service, adjustment. Brakes: Hydraulic brake system, ABS (optional), brake fluid flush, pad replacement, caliper service, disc inspection. Electrical System: Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, diagnostic connectors. Bodywork And Chassis: Frame inspection, body panel removal/installation, seat, fairings, luggage system components. Wheels And Tires: Wheel bearing service, tire replacement, balancing. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, drive shaft lubrication. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, electrical system troubleshooting. Engine Overhaul: Piston and cylinder inspection/replacement, valve adjustments, crankshaft and connecting rod checks. Transmission Repair: Gearbox disassembly and reassembly, shift drum and fork inspection. Brake System Overhaul: Master cylinder, caliper, and ABS unit service. Suspension Rebuild: Fork seal replacement, shock absorber rebuild, adjustment procedures. Electrical Diagnostics: Wiring harness inspection, component testing, ECU diagnosis. Technical Depth Depth Of Coverage: Detailed, in-depth coverage suitable for professional mechanics and experienced DIY enthusiasts. Detail Level: Includes torque specifications, clearances, assembly sequences, and diagnostic flowcharts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval. Print Quality Print Recommendation: High-quality printable pages for easy workshop use. Binding Type Binding Recommendation: Printable for spiral or three-ring binding. Paper Type Paper Recommendation: Durable paper recommended for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, twin-cylinder boxer engine Displacement: 1130 cc (1150 cc designation) Bore X Stroke: 101 mm x 70.5 mm Cooling System: Air and oil cooling Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, OHC (Overhead Camshaft) Performance Horsepower: 85 hp @ 6,750 rpm (approximate) Torque: 98 Nm (72 lb-ft) @ 5,250 rpm (approximate) Fuel System Fuel Delivery: Electronic fuel injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Tank Capacity: 20 liters (R1150GS), 30 liters (R1150GS Adventure) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, claw-shifted gearbox Clutch Type: Single dry plate, hydraulically operated Final Drive: Enclosed driveshaft with single universal joint and final drive hub Features Gear Ratios: Detailed ratios provided within the manual for each gear. 📐 Dimensions Exterior Length: Approx. 2230 mm (R1150GS) / 2285 mm (R1150GS Adventure) Width Over Handlebars: Approx. 915 mm Height Over Seat: Approx. 850 mm (R1150GS standard seat) / 880 mm (R1150GS Adventure seat) Weights Dry Weight: Approx. 216 kg (R1150GS) / 230 kg (R1150GS Adventure) Gross Vehicle Weight Rating: Approx. 420 kg Payload Capacity: Approx. 180 kg (including rider, passenger, luggage) 🛡️ Safety Features Ratings ABS System: Optional BMW Motorrad Integral ABS, can be deactivated. Active Features Braking System: Dual front disc brakes, single rear disc brake with dual-piston calipers. Suspension Performance: Telelever and Paralever systems contribute to stability and controlled wheel travel. Passive Features Frame Construction: Steel tube frame for robust chassis integrity. 💡 Technology Features Infotainment Radio Options: Limited standard infotainment; optional aftermarket audio systems were common. Driver Assistance ABS Availability: Integral ABS was a significant technological feature for its time. Connectivity Diagnostic Interface: BMW's proprietary diagnostic interface for connecting to service tools (detailed in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first (check manual for specifics). Valve Adjustment Interval: Every 20,000 km (check manual for specific valve clearance values). Drive Shaft Lubrication: Recommended every 10,000 km or as per manual's guidance. Fluid Specifications Engine Oil: BMW recommends specific synthetic engine oils (e.g., SAE 15W-40 or 20W-50, check manual for exact viscosity and API rating). Engine Oil Capacity: Approx. 4 liters...