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BMW R1150GS Service Repair Workshop Manual (Original Fsm Contains Everything You Will Need To Repair Maintain Your Vehicle perfect For Diy)

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🏷️ Basic Information Identification Make: BMW Model: R1150GS Model Range: R1150GS Adventure / R1150GS Standard Production Years: 1999-2005 Codes Chassis Code: R21 👋 Introduction Market Position Segment: Large-displacement dual-sport / adventure touring motorcycle. Target Audience: Touring riders, adventure enthusiasts, long-distance travelers. Competitive Analysis Competitors: Honda Africa Twin, Yamaha Ténéré, KTM Adventure models of the era. Key Features Engine Architecture: Iconic air/oil-cooled boxer-twin engine known for its torque and reliability. Suspension Technology: Telelever front and Paralever rear suspension systems providing excellent ride comfort and handling. Drivetrain Type: Shaft drive for low maintenance and long-distance capability. Ergonomics: Comfortable riding position for extended periods and varied terrain. Optional Features: ABS (Anti-lock Braking System), heated grips, larger fuel tanks (Adventure model). 📋 Manual Details Coverage Areas Comprehensive Coverage: Complete service, repair, and maintenance for BMW R1150GS motorcycles. Page Count Estimated Page Count: 500+ Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine: Boxer-twin, 2-cylinder, 4-stroke, air/oil-cooled engine service, overhaul, tuning. Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body diagnostics and repair. Ignition System: Electronic ignition system, spark plugs, coil troubleshooting. Transmission: 6-speed gearbox, clutch service, maintenance, and repair. Drivetrain: Shaft drive system, final drive maintenance, repair, and lubrication. Suspension: Front Telelever suspension, rear Paralever suspension, fork seal replacement, shock absorber service, adjustment. Brakes: Hydraulic brake system, ABS (optional), brake fluid flush, pad replacement, caliper service, disc inspection. Electrical System: Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, diagnostic connectors. Bodywork And Chassis: Frame inspection, body panel removal/installation, seat, fairings, luggage system components. Wheels And Tires: Wheel bearing service, tire replacement, balancing. Procedures Included Routine Maintenance: Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, drive shaft lubrication. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, electrical system troubleshooting. Engine Overhaul: Piston and cylinder inspection/replacement, valve adjustments, crankshaft and connecting rod checks. Transmission Repair: Gearbox disassembly and reassembly, shift drum and fork inspection. Brake System Overhaul: Master cylinder, caliper, and ABS unit service. Suspension Rebuild: Fork seal replacement, shock absorber rebuild, adjustment procedures. Electrical Diagnostics: Wiring harness inspection, component testing, ECU diagnosis. Technical Depth Depth Of Coverage: Detailed, in-depth coverage suitable for professional mechanics and experienced DIY enthusiasts. Detail Level: Includes torque specifications, clearances, assembly sequences, and diagnostic flowcharts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval. Print Quality Print Recommendation: High-quality printable pages for easy workshop use. Binding Type Binding Recommendation: Printable for spiral or three-ring binding. Paper Type Paper Recommendation: Durable paper recommended for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, twin-cylinder boxer engine Displacement: 1130 cc (1150 cc designation) Bore X Stroke: 101 mm x 70.5 mm Cooling System: Air and oil cooling Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, OHC (Overhead Camshaft) Performance Horsepower: 85 hp @ 6,750 rpm (approximate) Torque: 98 Nm (72 lb-ft) @ 5,250 rpm (approximate) Fuel System Fuel Delivery: Electronic fuel injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Tank Capacity: 20 liters (R1150GS), 30 liters (R1150GS Adventure) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh, claw-shifted gearbox Clutch Type: Single dry plate, hydraulically operated Final Drive: Enclosed driveshaft with single universal joint and final drive hub Features Gear Ratios: Detailed ratios provided within the manual for each gear. 📐 Dimensions Exterior Length: Approx. 2230 mm (R1150GS) / 2285 mm (R1150GS Adventure) Width Over Handlebars: Approx. 915 mm Height Over Seat: Approx. 850 mm (R1150GS standard seat) / 880 mm (R1150GS Adventure seat) Weights Dry Weight: Approx. 216 kg (R1150GS) / 230 kg (R1150GS Adventure) Gross Vehicle Weight Rating: Approx. 420 kg Payload Capacity: Approx. 180 kg (including rider, passenger, luggage) 🛡️ Safety Features Ratings ABS System: Optional BMW Motorrad Integral ABS, can be deactivated. Active Features Braking System: Dual front disc brakes, single rear disc brake with dual-piston calipers. Suspension Performance: Telelever and Paralever systems contribute to stability and controlled wheel travel. Passive Features Frame Construction: Steel tube frame for robust chassis integrity. 💡 Technology Features Infotainment Radio Options: Limited standard infotainment; optional aftermarket audio systems were common. Driver Assistance ABS Availability: Integral ABS was a significant technological feature for its time. Connectivity Diagnostic Interface: BMW's proprietary diagnostic interface for connecting to service tools (detailed in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first (check manual for specifics). Valve Adjustment Interval: Every 20,000 km (check manual for specific valve clearance values). Drive Shaft Lubrication: Recommended every 10,000 km or as per manual's guidance. Fluid Specifications Engine Oil: BMW recommends specific synthetic engine oils (e.g., SAE 15W-40 or 20W-50, check manual for exact viscosity and API rating). Engine Oil Capacity: Approx. 4 liters...
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BMW R1150GS Service Repair Workshop Manual (Original Fsm Contains Everything You Will Need To Repair Maintain Your Vehicle perfect For Diy)
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Model Range:
R1150GS Adventure / R1150GS Standard
Production Years:
1999-2005
Codes
Chassis Code:
R21
👋 Introduction
Market Position
Segment:
Large-displacement dual-sport / adventure touring motorcycle.
Target Audience:
Touring riders, adventure enthusiasts, long-distance travelers.
Competitive Analysis
Competitors:
Honda Africa Twin, Yamaha Ténéré, KTM Adventure models of the era.
Key Features
Engine Architecture:
Iconic air/oil-cooled boxer-twin engine known for its torque and reliability.
Suspension Technology:
Telelever front and Paralever rear suspension systems providing excellent ride comfort and handling.
Drivetrain Type:
Shaft drive for low maintenance and long-distance capability.
Ergonomics:
Comfortable riding position for extended periods and varied terrain.
Optional Features:
ABS (Anti-lock Braking System), heated grips, larger fuel tanks (Adventure model).
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Complete service, repair, and maintenance for BMW R1150GS motorcycles.
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Engine:
Boxer-twin, 2-cylinder, 4-stroke, air/oil-cooled engine service, overhaul, tuning.
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, throttle body diagnostics and repair.
Ignition System:
Electronic ignition system, spark plugs, coil troubleshooting.
Transmission:
6-speed gearbox, clutch service, maintenance, and repair.
Drivetrain:
Shaft drive system, final drive maintenance, repair, and lubrication.
Suspension:
Front Telelever suspension, rear Paralever suspension, fork seal replacement, shock absorber service, adjustment.
Brakes:
Hydraulic brake system, ABS (optional), brake fluid flush, pad replacement, caliper service, disc inspection.
Electrical System:
Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, diagnostic connectors.
Bodywork And Chassis:
Frame inspection, body panel removal/installation, seat, fairings, luggage system components.
Wheels And Tires:
Wheel bearing service, tire replacement, balancing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, drive shaft lubrication.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation, electrical system troubleshooting.
Engine Overhaul:
Piston and cylinder inspection/replacement, valve adjustments, crankshaft and connecting rod checks.
Transmission Repair:
Gearbox disassembly and reassembly, shift drum and fork inspection.
Brake System Overhaul:
Master cylinder, caliper, and ABS unit service.
Suspension Rebuild:
Fork seal replacement, shock absorber rebuild, adjustment procedures.
Electrical Diagnostics:
Wiring harness inspection, component testing, ECU diagnosis.
Technical Depth
Depth Of Coverage:
Detailed, in-depth coverage suitable for professional mechanics and experienced DIY enthusiasts.
Detail Level:
Includes torque specifications, clearances, assembly sequences, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Print Recommendation:
High-quality printable pages for easy workshop use.
Binding Type
Binding Recommendation:
Printable for spiral or three-ring binding.
Paper Type
Paper Recommendation:
Durable paper recommended for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, twin-cylinder boxer engine
Displacement:
1130 cc (1150 cc designation)
Bore X Stroke:
101 mm x 70.5 mm
Cooling System:
Air and oil cooling
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, OHC (Overhead Camshaft)
Performance
Horsepower:
85 hp @ 6,750 rpm (approximate)
Torque:
98 Nm (72 lb-ft) @ 5,250 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
20 liters (R1150GS), 30 liters (R1150GS Adventure)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh, claw-shifted gearbox
Clutch Type:
Single dry plate, hydraulically operated
Final Drive:
Enclosed driveshaft with single universal joint and final drive hub
Features
Gear Ratios:
Detailed ratios provided within the manual for each gear.
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (R1150GS) / 2285 mm (R1150GS Adventure)
Width Over Handlebars:
Approx. 915 mm
Height Over Seat:
Approx. 850 mm (R1150GS standard seat) / 880 mm (R1150GS Adventure seat)
Weights
Dry Weight:
Approx. 216 kg (R1150GS) / 230 kg (R1150GS Adventure)
Gross Vehicle Weight Rating:
Approx. 420 kg
Payload Capacity:
Approx. 180 kg (including rider, passenger, luggage)
🛡️ Safety Features
Ratings
ABS System:
Optional BMW Motorrad Integral ABS, can be deactivated.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake with dual-piston calipers.
Suspension Performance:
Telelever and Paralever systems contribute to stability and controlled wheel travel.
Passive Features
Frame Construction:
Steel tube frame for robust chassis integrity.
💡 Technology Features
Infotainment
Radio Options:
Limited standard infotainment; optional aftermarket audio systems were common.
Driver Assistance
ABS Availability:
Integral ABS was a significant technological feature for its time.
Connectivity
Diagnostic Interface:
BMW's proprietary diagnostic interface for connecting to service tools (detailed in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually, whichever comes first (check manual for specifics).
Valve Adjustment Interval:
Every 20,000 km (check manual for specific valve clearance values).
Drive Shaft Lubrication:
Recommended every 10,000 km or as per manual's guidance.
Fluid Specifications
Engine Oil:
BMW recommends specific synthetic engine oils (e.g., SAE 15W-40 or 20W-50, check manual for exact viscosity and API rating).
Engine Oil Capacity:
Approx. 4 liters (with filter change)
Transmission Oil:
SAE 75W-90 synthetic gear oil (BMW recommends specific grades).
Transmission Oil Capacity:
Approx. 1.2 liters
Final Drive Oil:
SAE 80W-90 hypoid gear oil (BMW recommends specific grades).
Final Drive Oil Capacity:
Approx. 0.25 liters
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Paralever Pivot Bearings:
Wear in Paralever pivot bearings can lead to knocking or play.
Hall Sender Unit:
Failure of the Hall sender unit (engine speed sensor) can cause starting or running issues.
Fuel Pump Relay:
Relay failure can prevent the fuel pump from operating.
Clutch Slave Cylinder:
Leaking clutch slave cylinder can affect clutch operation.
ABS Sensors:
ABS sensor contamination or failure can disable the ABS system.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
BMW Motorrad has a long history dating back to the 1920s, known for engineering excellence and innovation in motorcycles.
Model Evolution
R Series Legacy:
The R1150GS is a direct descendant of the legendary R80GS and R100GS, popularizing the adventure touring segment.
R1150Gs Introduction:
Introduced in 1999 as an evolution of the R1100GS, offering increased displacement and improved performance.
Production
Manufacturing Location:
Berlin, Germany
Sales Performance:
Highly successful model, contributing significantly to BMW's adventure bike sales.
🏆 Awards & Recognition
Recognitions
Adventure Bike Pioneer:
Widely regarded as a benchmark in the adventure touring motorcycle segment during its production run.
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