BMW R80GS R1200C Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R80GS / R1200C Model Variant: R80GS, R1200C Codes Product Id: BMW-R80GS-R1200C-RM-PDF 👋 Introduction Market Position Target Audience: BMW motorcycle owners seeking to perform maintenance and repairs themselves, independent repair shops, and enthusiasts. Competitive Analysis Value Proposition: Provides factory-level technical information, saving time and money on repairs compared to dealer labor rates. Key Features Authenticity: Same type of manual used by dealership technicians. Comprehensiveness: Includes all necessary instructions and diagrams for effective repair. Convenience: Instant download allows immediate access to repair information. 📋 Manual Details Coverage Areas Manual Type: Service / Repair / Workshop Manual Language: English Format: PDF Download Issuance Date: March 1999 Compatibility: All Versions of Windows & Mac Requirements: PDF reader 📖 Manual Coverage Systems Covered Engine Top End: Detailed procedures for cylinder head, valves, piston, rings, camshaft, and timing. Fuel System: Carburetor/injector servicing, fuel pump, fuel filter, and fuel tank procedures. Cooling System: Radiator, fan, coolant hoses, and thermostat maintenance and replacement. Engine Lubrication System: Oil pump, oil filter, oil pan, and lubrication circuit servicing. Clutch: Clutch assembly, pressure plate, friction plates, and clutch cable/hydraulic system. Engine Removal Installation: Comprehensive steps for engine removal and reinstallation from the chassis. Crankshaft Transmission: Gearbox servicing, gear selection, crankshaft, and bearing inspection. Wheels Tires: Wheel bearing inspection, tire mounting/balancing, and rim specifications. Final Drive: Shaft drive system servicing, universal joints, and final drive unit maintenance. Brakes: Brake pad/shoe replacement, caliper servicing, brake fluid replacement, and brake line inspection. Suspension: Front fork servicing (seals, oil), rear shock absorber inspection and replacement. Steering: Handlebar, steering head bearings, and steering linkage inspection and adjustment. Frame: Chassis inspection, frame integrity checks, and component mounting. Electrical System: Wiring diagrams, battery servicing, charging system (alternator, regulator), ignition system, and lighting. Appendix: Includes torque specifications, fastener information, and troubleshooting guides....

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Typ: Motorcycle

Anbieter:

Art.-Nr: 47856

Sammlungen: ALL BMW

Verfügbarkeit: Auf Lager

Stichworte: BMW Cars Motorcycle R1200C R80GS

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

R80GS / R1200C

Model Variant:

R80GS, R1200C

Codes

Product Id:

BMW-R80GS-R1200C-RM-PDF

👋 Introduction

Market Position

Target Audience:

BMW motorcycle owners seeking to perform maintenance and repairs themselves, independent repair shops, and enthusiasts.

Competitive Analysis

Value Proposition:

Provides factory-level technical information, saving time and money on repairs compared to dealer labor rates.

Key Features

Authenticity:

Same type of manual used by dealership technicians.

Comprehensiveness:

Includes all necessary instructions and diagrams for effective repair.

Convenience:

Instant download allows immediate access to repair information.

📋 Manual Details

Coverage Areas

Manual Type:

Service / Repair / Workshop Manual

Language:

English

Format:

PDF Download

Issuance Date:

March 1999

Compatibility:

All Versions of Windows & Mac

Requirements:

PDF reader

📖 Manual Coverage

Systems Covered

Engine Top End:

Detailed procedures for cylinder head, valves, piston, rings, camshaft, and timing.

Fuel System:

Carburetor/injector servicing, fuel pump, fuel filter, and fuel tank procedures.

Cooling System:

Radiator, fan, coolant hoses, and thermostat maintenance and replacement.

Engine Lubrication System:

Oil pump, oil filter, oil pan, and lubrication circuit servicing.

Clutch:

Clutch assembly, pressure plate, friction plates, and clutch cable/hydraulic system.

Engine Removal Installation:

Comprehensive steps for engine removal and reinstallation from the chassis.

Crankshaft Transmission:

Gearbox servicing, gear selection, crankshaft, and bearing inspection.

Wheels Tires:

Wheel bearing inspection, tire mounting/balancing, and rim specifications.

Final Drive:

Shaft drive system servicing, universal joints, and final drive unit maintenance.

Brakes:

Brake pad/shoe replacement, caliper servicing, brake fluid replacement, and brake line inspection.

Suspension:

Front fork servicing (seals, oil), rear shock absorber inspection and replacement.

Steering:

Handlebar, steering head bearings, and steering linkage inspection and adjustment.

Frame:

Chassis inspection, frame integrity checks, and component mounting.

Electrical System:

Wiring diagrams, battery servicing, charging system (alternator, regulator), ignition system, and lighting.

Appendix:

Includes torque specifications, fastener information, and troubleshooting guides.

Procedures Included

General Information:

Vehicle identification, general specifications, safety precautions, and special tools.

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain lubrication (where applicable), and fluid level checks.

Diagnostic Procedures:

Troubleshooting common problems, fault finding for electrical and mechanical systems.

Component Rebuild:

Detailed instructions for disassembling, inspecting, repairing, and reassembling key components like engines, transmissions, and suspension.

Torque Specifications:

Precise torque values for all critical fasteners to ensure proper assembly and safety.

Wiring Diagrams:

Clear and detailed electrical schematics for troubleshooting and repair.

Technical Depth

Depth Level:

Comprehensive, covering routine maintenance to full engine and chassis overhauls. Used by dealership technicians.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typical for professional PDFs)

Printable:

Print Quality

Quality:

Professional, high-resolution scans/digital reproduction suitable for printing.

Binding Type

Type:

N/A (Digital PDF Download)

Paper Type

Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Bmw R80Gs Engine Type:

Air-cooled, four-stroke, boxer-twin engine

Bmw R80Gs Displacement:

Approximately 797.5 cc

Bmw R80Gs Bore X Stroke:

80.9 mm x 78.2 mm (typical for R80 models)

Bmw R80Gs Compression Ratio:

Typically around 8.2:1 or 8.5:1, but specific value should be confirmed from manual

Bmw R80Gs Power Output:

Approximately 50 hp @ 6,500 rpm (figures vary by specific R80GS model/tuning)

Bmw R80Gs Torque:

Approximately 56 Nm @ 4,500 rpm (figures vary by specific R80GS model/tuning)

Bmw R80Gs Fuel System:

Dual Bing 32mm carburetors (typical for R80 models)

Bmw R1200C Engine Type:

Air/oil-cooled, four-stroke, boxer-twin engine

Bmw R1200C Displacement:

1170 cc

Bmw R1200C Bore X Stroke:

101 mm x 73 mm

Bmw R1200C Compression Ratio:

11.0:1

Bmw R1200C Power Output:

61 kW (82 hp) @ 6,750 rpm

Bmw R1200C Torque:

105 Nm (77 lb-ft) @ 5,750 rpm

Bmw R1200C Fuel System:

Electronic fuel injection (BMS-K)

Performance

Fuel Type:

Unleaded gasoline, minimum 95 RON

🔧 Transmission

Standard

Bmw R80Gs Type:

5-speed manual gearbox

Bmw R80Gs Clutch:

Single dry plate, diaphragm spring

Bmw R1200C Type:

5-speed manual gearbox

Bmw R1200C Clutch:

Single dry plate, diaphragm spring

Features

Final Drive:

Shaft drive with Paralever system (R80GS) or Monolever (R1200C) depending on variant.

📐 Dimensions

Exterior

Bmw R80Gs Wheelbase:

Approx. 1450 mm (varies slightly by model year)

Bmw R80Gs Seat Height:

Approx. 860 mm (adjustable) (varies by model year)

Weights

Bmw R80Gs Dry Weight:

Approx. 185 kg (varies by model year)

Bmw R1200C Dry Weight:

Approx. 217 kg

💡 Technology Features

Infotainment

R80Gs Technology:

Primarily mechanical systems with basic analog instrumentation. Focus is on reliability and rider engagement.

R1200C Technology:

Features a more integrated electrical system with ABS (optional on some models), digital clock, and generally more refined rider interfaces than earlier models.

Driver Assistance

R80Gs Assistance:

No electronic driver assistance systems. Emphasis on rider skill and mechanical feedback.

R1200C Assistance:

Optional Anti-lock Braking System (ABS II) available on certain R1200C models, enhancing braking safety.

Connectivity

Connectivity Features:

None. These are pre-digital connectivity eras for motorcycles.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km or annually (refer to manual for exact interval and oil type)

Valve Check Interval:

Typically every 20,000 km or as specified in the manual (crucial for boxer engines).

Brake Fluid Change:

Every 2 years or as per manual recommendations, especially if DOT 3/4 fluid is used.

Fluid Specifications

Engine Oil R80Gs:

BMW recommends specific viscosity grades (e.g., 20W-50 or 15W-50) for air-cooled boxers. Refer to manual for precise spec and API rating.

Engine Oil R1200C:

BMW Motorrad recommends SAE 15W-50 synthetic engine oil for optimal performance. Check manual for exact API classification and capacity.

Transmission Oil:

Gearbox oil specifications (e.g., SAE 75W-90 or 80W-90 API GL-5) should be strictly followed as per the manual.

Final Drive Oil:

Specific gear oil for the final drive, often SAE 75W-90 or 80W-90. Capacity and API rating critical. Refer to manual.

Brake Fluid:

DOT 4 brake fluid recommended for most BMWs of this era. Ensure compatibility and change as per schedule.

Known Issues

Common R80Gs Issues:

Seals (crankshaft, transmission output), carburetor synchronization, wear in the driveshaft U-joint, and electrical connector corrosion are commonly cited.

Common R1200C Issues:

Telelever seal leaks, driveshaft spline lubrication, and intermittent electrical issues can occur. Refer to manual for specific troubleshooting.

📚 Vehicle History

Brand Heritage

Heritage:

BMW Motorrad has a long history of producing robust and innovative motorcycles, particularly known for their boxer engines and durability.

Model Evolution

R80Gs Evolution:

The R80GS is part of the legendary GS (Geländestraße/Sport) dual-sport lineage, derived from the R80G/S and a precursor to later larger-displacement GS models. Known for its off-road capability and touring comfort.

R1200C Evolution:

The R1200C represents BMW's foray into the cruiser segment, featuring a distinctive styling and the characteristic boxer engine, offering a relaxed riding experience.

Production

R80Gs Production Years:

1987-1995 (approximate, specific model R80GS variant may vary)

R1200C Production Years:

1997-2004