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BMW R850GS R850R R 850 GS R 1999 Factory Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R850GS / R850R Year: 1999 Codes Chassis Code: R850R (259) Engine Code: M850 👋 Introduction Market Position Target Audience: BMW R850GS and R850R owners, DIY enthusiasts, independent repair shops, professional mechanics. Competitive Analysis Manual Advantage: Actual genuine factory manual, not a third-party publication, offering comprehensive and accurate data. Key Features Value Proposition: Enables owners to perform maintenance and repairs independently, saving significant labor costs ($50-$60 per hour), and ensuring correct procedures are followed. Content Enhancements: Detailed substeps, critical notes/cautions/warnings, numbered instructions, figure callouts, enlarged inset diagrams, indexed table of contents. 📋 Manual Details Coverage Areas Main Coverage: BMW R850GS and R850R models Model Years Covered: 1999 Page Count Estimated Page Count: Hundreds of pages (exact number not specified, but described as 'complete') Manual Type Type: Factory Service Repair Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine top end, Fuel system, Cooling system, Engine lubrication system, Engine management systems, Crankshaft, Transmission Drivetrain Systems: Clutch, Crankshaft/Transmission, Wheels/Tires, Final Drive Chassis Systems: Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring diagrams Procedures Included Diagnostic Procedures: Engine fault symptom diagnosis, Advanced troubleshooting guide, Part testing techniques Maintenance Procedures: General maintenance, Scheduled servicing, Fluid checks and changes Repair Procedures: Step-by-step repair instructions, Engine removal/installation, Component overhaul and replacement Specialized Procedures: Tuning procedures, Secret techniques used by top mechanics Technical Depth Depth: Complete factory-level repair and maintenance information, suitable for both owners and professional technicians. Wiring Diagrams: Detailed and comprehensive wiring diagrams for the electrical system are a key feature, aiding in diagnosis and repair. Appendices Appendix Content: Includes general information, troubleshooting guides, and potentially technical data tables not fitting elsewhere. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and Mac OS Print Quality Printability: Printable without restriction; individual pages or entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader: Adobe PDF Reader Delivery Method: Instant Download Link post-purchase ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke flat-twin (boxer) engine Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.3:1 Performance Horsepower: 70 hp (approx. 52 kW) at 7,250 rpm Torque: 74.0 Nm (55 lb-ft) at 5,750 rpm Fuel System Fuel Delivery: Electronic fuel injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2 Engine Management Ignition: Digital ignition with knock sensor 🔧 Transmission Standard Type: 5-speed manual gearbox Optional Type: Not applicable for this model year Features Clutch: Single dry plate clutch, hydraulically operated Final Drive: Shaft drive to rear wheel 📐 Dimensions Exterior Length: Specific lengths for GS and R models differ; manual would contain exact figures. Width: Specific widths for GS and R models differ; manual would contain exact figures. Height: Specific heights for GS and R models differ; manual would contain exact figures. Weights Dry Weight: R850R: approx. 207 kg (456 lbs); R850GS: approx. 215 kg (474 lbs) Gross Vehicle Weight Rating: Specified in manual, typically around 400-440 kg. Fuel Tank Capacity: R850R: 20 Liters (5.3 US gal); R850GS: 20 Liters (5.3 US gal) (some sources indicate 30L for GS) 🛡️ Safety Features Ratings Certification: CE homologation, meets relevant EU safety standards. Active Features Braking System: Optional ABS II system available for specific models/markets. Lighting: Halogen headlamp, LED taillight and indicators. Passive Features Chassis Design: Robust steel tube frame providing stability. 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip odometer, clock, gear indicator, fuel gauge, warning lights. Driver Assistance ABS: Optional ABS II system available on some models for enhanced braking safety. Connectivity Diagnostics: On-board diagnostics (OBD) port for electronic system checks, with factory diagnostic tools covered in the manual. 🔧 Maintenance Service Intervals Oil Change: Every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service: Every 20,000 km (12,000 miles) or every two years, typically includes valve adjustment, spark plug replacement, and fluid flushes. Fluid Specifications Engine Oil: BMW Motorrad Advantec Ultimate Performance Engine Oil SAE 15W-50 (or equivalent API SG/JASO MA specification). Gearbox Oil: BMW Gear Oil SAE 75W/90 (or equivalent API GL-5 specification). Final Drive Oil: BMW Hypoid Gear Oil SAE 85W/90 (or equivalent API GL-5 specification). Brake Fluid: DOT 4 brake fluid. Coolant: BMW Antifreeze/Coolant (blue) mixed with distilled water at a 1:1 ratio. Known Issues Common Wear Items: Clutch wear, swingarm pivot bearings, alternator brushes, fuel pump issues, starter motor solenoid. Common Issues Electrical Faults: Wiring harness chafing, regulator/rectifier failures, dashboard indicator light issues. 📚 Vehicle History Brand Heritage Heritage: BMW Motorrad, established in 1923, renowned for boxer engines, durable touring bikes, and adventure motorcycles. Model Evolution Genesis: The R850 series was introduced as a more accessible and slightly less powerful alternative to the R1100 series, sharing many components and design philosophies. The R850GS offered adventure-touring...
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BMW R850GS R850R R 850 GS R 1999 Factory Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850GS / R850R
Year:
1999
Codes
Chassis Code:
R850R (259)
Engine Code:
M850
👋 Introduction
Market Position
Target Audience:
BMW R850GS and R850R owners, DIY enthusiasts, independent repair shops, professional mechanics.
Competitive Analysis
Manual Advantage:
Actual genuine factory manual, not a third-party publication, offering comprehensive and accurate data.
Key Features
Value Proposition:
Enables owners to perform maintenance and repairs independently, saving significant labor costs ($50-$60 per hour), and ensuring correct procedures are followed.
Content Enhancements:
Detailed substeps, critical notes/cautions/warnings, numbered instructions, figure callouts, enlarged inset diagrams, indexed table of contents.
📋 Manual Details
Coverage Areas
Main Coverage:
BMW R850GS and R850R models
Model Years Covered:
1999
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but described as 'complete')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine top end, Fuel system, Cooling system, Engine lubrication system, Engine management systems, Crankshaft, Transmission
Drivetrain Systems:
Clutch, Crankshaft/Transmission, Wheels/Tires, Final Drive
Chassis Systems:
Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring diagrams
Procedures Included
Diagnostic Procedures:
Engine fault symptom diagnosis, Advanced troubleshooting guide, Part testing techniques
Maintenance Procedures:
General maintenance, Scheduled servicing, Fluid checks and changes
Repair Procedures:
Step-by-step repair instructions, Engine removal/installation, Component overhaul and replacement
Specialized Procedures:
Tuning procedures, Secret techniques used by top mechanics
Technical Depth
Depth:
Complete factory-level repair and maintenance information, suitable for both owners and professional technicians.
Wiring Diagrams:
Detailed and comprehensive wiring diagrams for the electrical system are a key feature, aiding in diagnosis and repair.
Appendices
Appendix Content:
Includes general information, troubleshooting guides, and potentially technical data tables not fitting elsewhere.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac OS
Print Quality
Printability:
Printable without restriction; individual pages or entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader:
Adobe PDF Reader
Delivery
Method:
Instant Download Link post-purchase
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke flat-twin (boxer) engine
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.3:1
Performance
Horsepower:
70 hp (approx. 52 kW) at 7,250 rpm
Torque:
74.0 Nm (55 lb-ft) at 5,750 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum octane rating 91 (RON+MON)/2
Engine Management
Ignition:
Digital ignition with knock sensor
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Type:
Not applicable for this model year
Features
Clutch:
Single dry plate clutch, hydraulically operated
Final Drive:
Shaft drive to rear wheel
📐 Dimensions
Exterior
Length:
Specific lengths for GS and R models differ; manual would contain exact figures.
Width:
Specific widths for GS and R models differ; manual would contain exact figures.
Height:
Specific heights for GS and R models differ; manual would contain exact figures.
Weights
Dry Weight:
R850R: approx. 207 kg (456 lbs); R850GS: approx. 215 kg (474 lbs)
Gross Vehicle Weight Rating:
Specified in manual, typically around 400-440 kg.
Fuel Tank Capacity:
R850R: 20 Liters (5.3 US gal); R850GS: 20 Liters (5.3 US gal) (some sources indicate 30L for GS)
🛡️ Safety Features
Ratings
Certification:
CE homologation, meets relevant EU safety standards.
Active Features
Braking System:
Optional ABS II system available for specific models/markets.
Lighting:
Halogen headlamp, LED taillight and indicators.
Passive Features
Chassis Design:
Robust steel tube frame providing stability.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip odometer, clock, gear indicator, fuel gauge, warning lights.
Driver Assistance
ABS:
Optional ABS II system available on some models for enhanced braking safety.
Connectivity
Diagnostics:
On-board diagnostics (OBD) port for electronic system checks, with factory diagnostic tools covered in the manual.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service:
Every 20,000 km (12,000 miles) or every two years, typically includes valve adjustment, spark plug replacement, and fluid flushes.
Fluid Specifications
Engine Oil:
BMW Motorrad Advantec Ultimate Performance Engine Oil SAE 15W-50 (or equivalent API SG/JASO MA specification).
Gearbox Oil:
BMW Gear Oil SAE 75W/90 (or equivalent API GL-5 specification).
Final Drive Oil:
BMW Hypoid Gear Oil SAE 85W/90 (or equivalent API GL-5 specification).
Brake Fluid:
DOT 4 brake fluid.
Coolant:
BMW Antifreeze/Coolant (blue) mixed with distilled water at a 1:1 ratio.
Known Issues
Common Wear Items:
Clutch wear, swingarm pivot bearings, alternator brushes, fuel pump issues, starter motor solenoid.
Common Issues
Electrical Faults:
Wiring harness chafing, regulator/rectifier failures, dashboard indicator light issues.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad, established in 1923, renowned for boxer engines, durable touring bikes, and adventure motorcycles.
Model Evolution
Genesis:
The R850 series was introduced as a more accessible and slightly less powerful alternative to the R1100 series, sharing many components and design philosophies. The R850GS offered adventure-touring capabilities, while the R850R provided a standard roadster experience.
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
Production Years:
1996-2006
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1999 R850GS/R are not readily cited, BMW motorcycles consistently receive high marks for build quality, reliability, and touring comfort in enthusiast and industry reviews.
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