Manual Coverage
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Systems Covered
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Systems Covered 1997-2002:
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2.2L Engine, 3.1L Engine, HVAC, Brakes (including Antilock Brakes), Suspension (Front & Rear), Steering (Power & Variable), Drivetrain (Axle Shafts, Wheel Drive Shafts), Electrical Systems (Airbags, Alternator, Starter, Cruise Control, Fuses, Horns, Keyless Entry, Power Door Locks, Power Mirrors, Power Seats, Power Windows, Sunroof, Trunk Release, Wiper/Washer), Cooling System, Exhaust System, Exterior Trim, Cabin Air Filter, Computer Relearn, Self Diagnostic, System Component Tests, Vacuum Diagrams, Wheel Alignment
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Systems Covered 2003-2005:
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3.1L Engine, 3.8L Engine, HVAC (with Troubleshooting), Brakes (Disc/Drums, Antilock Brakes), Suspension (Front & Rear), Steering (Power), Drivetrain (Axle Shafts), Electrical Systems (Airbags, Alternator, Starter, Cruise Control, Fuses, Horns, Keyless Entry, Lighting, Power Steering, Sunroof, Wiper/Washer), Cooling System, Exhaust System, Frame/Underbody, Doors, Drive Belt Routing, Electric Cooling Fans, Entertainment Systems, Interior Trim, Cabin Air Filter, Computer Relearn
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Engine Coverage 1997-2002:
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2.2L L4, 3.1L V6: Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions, engine control systems.
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Engine Coverage 2003-2005:
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3.1L V6, 3.8L V6: Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions, engine control systems.
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Transmission Coverage:
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Automatic transmission service, diagnosis, repair, torque converter, seals, internal components, external linkages.
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Brakes Coverage:
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Disc and drum brake service, hydraulic system, parking brake, ABS system components and diagnosis, wheel speed sensors, control modules.
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Electrical Coverage 1997-2002:
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Wiring diagrams for all systems, component location, charging system, starting system, lighting, instruments, body controls (power windows, locks, seats, mirrors), HVAC controls, cruise control, airbags, anti-theft systems.
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Electrical Coverage 2003-2005:
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Wiring diagrams for all systems, component location, charging system, starting system, lighting, instruments, body controls (power windows, locks, seats, mirrors), HVAC controls, cruise control, airbags, entertainment systems, keyless entry.
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Procedures Included
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Procedures Included:
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Detailed service and repair instructions, troubleshooting guides, component testing, diagnostic procedures, maintenance schedules, system component tests, electrical component location, wiring diagrams, vacuum diagrams, computer relearn procedures, maintenance light reset
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Diagnostic Procedures:
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OBD-II fault code retrieval and interpretation, component testing using multimeter and specialized tools, diagnostic flowcharts, troubleshooting guides for specific symptoms.
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Maintenance Procedures:
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Routine maintenance tasks: oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug replacement, battery maintenance.
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Repair Procedures:
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Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.
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Technical Specifications:
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Torque specifications for all fasteners, electrical specifications, diagnostic parameter values, component specifications.
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Technical Depth
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Technical Depth:
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Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and bodywork procedures.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000-7,500 miles or 6 months, using synthetic blend or full synthetic oil as recommended.
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Coolant Flush Interval:
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Every 30,000-60,000 miles or 2-4 years, depending on coolant type.
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Spark Plug Replacement:
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100,000 miles for platinum or iridium spark plugs, 30,000 miles for standard plugs (if applicable).
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Fluid Specifications
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Engine Oil Specification:
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SAE 5W-30 or 10W-30 (check owner's manual for specific engine and temperature range requirements).
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Transmission Fluid Specification:
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Dexron-III (or Dexron-VI as a superseding fluid).
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Coolant Specification:
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GM P/N 12346710 (orange silicate-free coolant) or equivalent Dex-Cool compatible antifreeze.
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Power Steering Fluid:
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GM P/N 12345567 (or equivalent Dexron-VI ATF).
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Brake Fluid:
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DOT 3.
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Known Issues
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Common Issues Engine 2.2L:
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Oil leaks from front crank seal, intake manifold gasket failures, head gasket issues on some 'Quad-4' variants, carbon buildup.
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Common Issues Engine 3.1L/3.8L V6:
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Intake manifold gasket leaks (especially the composite gaskets), power steering pump leaks, alternator failures, PCV valve issues.
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Common Issues Transmission:
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Transmission solenoid failures, torque converter shudder, slow shifting, transmission fluid leaks.
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Common Issues Suspension Steering:
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Worn strut mounts, control arm bushings, ball joints, power steering fluid leaks, 'death wobble' or steering shimmy.
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Common Issues Electrical:
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Window regulator failures, power lock actuator failures, HVAC blower motor resistor failures, dashboard warning light illumination (e.g., ABS, Check Engine), keyless entry system malfunctions.
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Common Issues Chassis:
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Rattles and squeaks from interior trim panels, issues with power antenna (if equipped), door lock actuator failures.
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