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CAN-AM CommandER 1000 800R ATV 2010+ Workshop Service Repair Manual
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Basic Information Identification Make: Can-Am Model: Commander 800R, Commander 1000 (X, XT, STD, LTD, DPS) Year: 2010 onwards Codes Product Name: CAN-AM Commander 1000 800R ATV 2010+ Workshop Service Repair...
Typ: Other Vehicles
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Art.-Nr: 167797
Stichworte:
Aircraft
Airplanes
Can-Am
Twin Commander
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| Basic Information | |
| Identification | |
| Make: | Can-Am |
| Model: | Commander 800R, Commander 1000 (X, XT, STD, LTD, DPS) |
| Year: | 2010 onwards |
| Codes | |
| Product Name: | CAN-AM Commander 1000 800R ATV 2010+ Workshop Service Repair Manual |
| Introduction | |
| Market Position | |
| Category: | Performance Side-by-Side (SxS) / Utility ATV |
| Competitive Analysis | |
| Segment: | Premium multi-purpose UTV, competing with models from Polaris (RZR series), Arctic Cat (Wildcat), and Yamaha (Rhino). |
| Key Features | |
| Vehicle Focus: | Versatility for recreational trail riding, utility work, and hunting. Known for powerful Rotax V-twin engines and capable chassis. |
| Powertrain Strength: | Robust Rotax V-twin engines provide significant power for towing, hauling, and spirited trail riding. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Workshop Service, Repair, Parts Catalog, Owner's Manual |
| Page Count | |
| Estimated Pages: | Extensive (derived from 356 MB file size, typically hundreds of pages for comprehensive manuals) |
| Manual Type | |
| Type: | Comprehensive Service and Repair Manual with Integrated Parts Catalog and Owner's Manual |
| Completeness: | Factory-authorized information, providing a definitive resource for repairs and maintenance. |
| Language | |
| Language: | English |
| Format | |
| Digital Format: | |
| File Format | |
| Compression: | Delivered in ZIP format, requiring extraction software like WinZip or WinRAR. |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Lubrication, Cooling, Fuel System, EFI, Intake, Exhaust, Top End, Bottom End, Timing Chain, Magneto System |
| Drivetrain: | CVT Transmission, Gearbox, 4x4 Coupling, Shifter System, Drive System |
| Electrical: | Engine Management, Communication Tools (BUDS), Diagnostics & Fault Codes, Ignition, Charging, Starting, Security, Harnesses & Connectors, Power Distribution, Light-Gauge Accessories |
| Chassis And Body: | Wheels & Tires, Steering System, Suspension, Brake System, Cargo Box, Body & Frame, Dynamic Power Steering |
| Engine Management: | ECU functions, sensor operations, fuel mapping, and emissions control systems. |
| Suspension Details: | Front and rear suspension component inspection, adjustment, and replacement (e.g., shocks, control arms, bushings). |
| Steering System Details: | Steering rack, tie rods, and DPS unit maintenance and repair procedures. |
| Brake System Details: | Front and rear brake caliper overhaul, pad replacement, fluid bleeding, and master cylinder service. |
| Cooling System Details: | Radiator, fan, thermostat, water pump, and coolant hose inspection and replacement. |
| Procedures Included | |
| Maintenance: | Routine Maintenance, Storage Procedures |
| Repair: | Engine Removal/Installation, Component Overhaul, System Troubleshooting, Electrical Diagnostics |
| Diagnostics: | Troubleshooting guides, fault code identification, and diagnostic procedures using factory tools. |
| Rebuilds: | Detailed procedures for engine internal component overhauls (e.g., cylinder head, piston, crankshaft). |
| Electrical Repair: | Wiring harness troubleshooting, component testing, charging system diagnosis, and starter system repair. |
| Body And Frame Repair: | Procedures for removing and installing body panels, frame inspections, and basic structural repairs. |
| Electrical Installation: | Guidance on installing aftermarket accessories and understanding the vehicle's electrical harness. |
| Technical Depth | |
| Depth: | Comprehensive, covering basic maintenance to advanced repairs and diagnostics. Suitable for DIY and professional mechanics. Includes factory-level detail. |
| Diagnostic Scope: | Includes fault code tables and specific diagnostic trees for common issues. |
| Manual Specifications | |
| File Format | |
| Compatibility: | All Windows Versions, All Mac Versions (Requires Adobe Acrobat Reader) |
| Accessibility: | Searchable PDF allows for quick access to specific information. |
| Print Quality | |
| Printability: | Printable pages as needed. High-quality digital illustrations and diagrams. |
| Binding Type | |
| Binding: | Not Applicable (Digital Format) |
| Paper Type | |
| Paper Type: | Not Applicable (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Commander 800R Engine: | 799 cc Rotax 810, 4-stroke, 2-cylinder (V-twin), liquid-cooled |
| Commander 1000 Engine: | 976 cc Rotax 1010, 4-stroke, 2-cylinder (V-twin), liquid-cooled |
| Performance | |
| Fuel Type: | Unleaded gasoline |
| Engine Type: | Four-stroke, V-twin, Liquid-Cooled |
| Fuel System | |
| Injection Type: | Electronic Fuel Injection (EFI) |
| Fuel Delivery: | High-pressure electric fuel pump and injectors. |
| Engine Type | |
| Bore X Stroke: | Commander 800R: 91 x 76 mm; Commander 1000: 97 x 98 mm (approximate, refer to manual for exact specifications). |
| Transmission | |
| Standard | |
| Transmission Type: | CVT (Continuously Variable Transmission) with High/Low range and Reverse |
| Optional | |
| Differential Lock: | Visco-Lok auto-locking front differential (standard on most models, particularly XT/LTD/DPS) |
| Features | |
| Gearbox Coupling: | 4x4 coupling system with selectable 2WD/4WD functionality |
| Dimensions | |
| Exterior | |
| General Type: | Side-by-Side (SxS) / Utility Vehicle |
| Wheelbase: | Approximately 75.8 inches (192.5 cm). |
| Cargo | |
| Cargo Box Capacity: | Refer to specific model for exact dimensions and weight capacity; typically around 600 lbs (272 kg). |
| Weights | |
| Towing Capacity: | Typically rated for 1,500 lbs (680 kg). |
| Dry Weight: | Approximately 1,240 lbs (562 kg) for Commander 1000, varies slightly by model. |
| Safety Features | |
| Ratings | |
| Rollover Protection: | ROPS (Roll-Over Protective Structure) certified. |
| Active Features | |
| Braking System: | Hydraulic disc brakes with front and rear calipers. |
| Passive Features | |
| Restraints: | 3-point seat belts for driver and passenger. |
| Technology Features | |
| Infotainment | |
| Display Features: | Basic digital instrument cluster displaying speed, RPM, fuel level, gear position, etc. Some higher trims may have enhanced displays. |
| Driver Assistance | |
| Dynamic Power Steering: | DPS (Dynamic Power Steering) available on select trims (e.g., XT DPS, LTD, DPS) to reduce steering effort and kickback. |
| Transmission Modes: | CVT operation, clutch maintenance, and transmission system diagnostics. |
| Connectivity | |
| Diagnostic Tools: | Includes information on using diagnostic tools like B.U.D.S. (Bombardier Utility Diagnostic System) for advanced troubleshooting and parameter adjustments. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000 miles or 100 hours of operation; refer to manual for precise intervals. |
| Gearbox Oil Change: | Intervals typically specified by mileage or operating hours; consult manual for specific gearbox oil and transfer case recommendations. |
| Fluid Specifications | |
| Engine Oil: | Refer to manual for specific viscosity grade (e.g., SAE 5W-40 or 10W-50 synthetic) and API classification. |
| Coolant: | Specific coolant mixture (e.g., 50/50 ethylene glycol-based antifreeze) as per manual. |
| Transmission Fluid: | Refer to manual for specific CVT fluid type (e.g., Can-Am XPS Synthetic CVT Fluid) and gearbox oil grade. |
| Brake Fluid: | DOT 3 or DOT 4 hydraulic brake fluid as specified in the manual. |
| Known Issues | |
| Common Wear Items: | CVT belt wear, suspension bushings, and potential starter solenoid issues are common across many UTVs of this era. |
| Common Issues | |
| Electrical Gremlins: | Corrosion in connectors, especially after wet use, can lead to intermittent electrical faults; requires thorough inspection and cleaning. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | BRP (Bombardier Recreational Products), a division renowned for powersports vehicles. |
| Model Evolution | |
| Introduction Year: | The Commander line was introduced around 2010 as BRP's entry into the utility/recreation side-by-side market. |
| Production | |
| Manufacturing Origin: | Primarily manufactured by BRP in Mexico. |
| Awards & Recognition | |
| Recognitions | |
| Industry Standing: | The Can-Am Commander series was well-regarded for its power and handling within the UTV market upon its release. |