Can-Am DS 450 EFI 2007 2008 2009 Repair Service Manual
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The DS 450 EFI is a high-performance sport ATV designed for exhilarating off-road adventures and competitive trail riding. Introduced as the first generation of the 450cc sport ATV lineup, it features a potent 449.6 cc liquid-cooled, 4-stroke engine with electronic fuel injection, delivering impressive power and throttle response. Its engineering emphasizes a lightweight, performance-oriented chassis complemented by adjustable suspension, providing agile handling across varied terrains. It was engineered to compete directly with established sport ATVs, offering a blend of premium components and a focus on rider engagement. This comprehensive workshop service manual for the DS 450 EFI covers model years 2007 through 2009. It provides detailed information essential for the maintenance, diagnosis, and repair of all major vehicle systems, including the engine, drivetrain, chassis, braking, and electrical components. The manual details scheduled maintenance procedures, component disassembly and reassembly, troubleshooting common issues, and diagnostic steps, making it an invaluable resource for owners and professional technicians alike. Its scope ensures that users can effectively maintain the performance and reliability of their DS 450 EFI. 🏷️ Basic Information Identification Make: Can-Am Model: DS 450 EFI Model Variant: EFI Body Style: Sport ATV Generation Generation Identifier: First Generation Codes Chassis Code: Not specified in product data, typically varies by specific sub-model/package 👋 Introduction Market Position Vehicle Market Segment: High-performance sport ATV, designed for recreational off-roading, trail riding, and possibly entry-level racing. Competitive Analysis Primary Competitors: Yamaha YFZ450, Suzuki LT-R450, Honda TRX450R Key Features Engine Technology: Fuel injected 450cc liquid-cooled engine, emphasizing power delivery and throttle response. Chassis Design: Lightweight, performance-oriented chassis with adjustable suspension for optimal handling on varied terrain. Manual Utility: Provides critical information for maintenance, repair, and diagnostics, enabling owners to keep their DS 450 EFI in peak condition. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009 Specific Models Covered: Can-Am DS 450 EFI Page Count Estimated Page Count: Extensive, typical for workshop manuals covering multiple model years and systems (exact count not provided in product info) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English (presumed, based on typical professional technician documentation) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling, fuel injection, ignition, exhaust, starting system Drivetrain Systems: Transmission, clutch, drive chain, final drive, axles Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires Braking Systems: Hydraulic brake systems (front and rear calipers, master cylinders, lines), parking brake Electrical Systems: Wiring diagrams, battery, charging system (alternator/stator), lighting, ignition switch, starting circuit, instrumentation, EFI control unit Bodywork And Plastics: Body panel removal/installation, fenders, seat, handlebars, controls Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, spark plug replacement Diagnostic Procedures: Troubleshooting common problems, fault code diagnosis (if applicable to EFI system), performance checks Repair Procedures: Component disassembly and reassembly, seal replacement, bearing replacement, carburetor/throttle body service, electrical component testing and replacement Calibration And Adjustment: EFI system calibration (if user-adjustable), throttle cable adjustment, suspension adjustments Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers detailed disassembly, repair, and reassembly of all major vehicle components. Diagnostic Tools Required: Likely includes information on necessary diagnostic tools, potentially including a CAN-bus diagnostic tool for EFI systems and specialized engine tools. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Resolution: Typically high resolution for clear diagrams and text. Specifics not provided in product data. Binding Type Binding Type: Not Applicable (Digital PDF Download) Paper Type Paper Type: Not Applicable (Digital PDF Download) Searchability Text Searchability: Typically searchable PDF for quick access to information. Assumed from standard professional manual practices. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single-cylinder, DOHC, 4 valves Displacement: 449.6 cc (approx.) Bore X Stroke: 95 mm x 63.4 mm (typical for this engine family) Cooling System: Liquid-cooled Performance Horsepower Est: 40-50 HP (estimated, varies by specific model year tuning and conditions) Torque Est: 30-35 lb-ft (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body Size: Typically around 46mm Fuel Type Required: Unleaded gasoline, minimum 87 octane (refer to manual for specific recommendation) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication System Oil Type Recommendation: SAE 10W-40 motorcycle specific oil, JASO MA certified (refer to manual for exact spec and capacity) Engine Codes Engine Identification Number Location: Typically stamped on the engine crankcase. 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Optional Optional Transmissions: None specified Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain, 520 pitch Lubrication Transmission Fluid Type: Typically the same as engine oil (SAE 10W-40 motorcycle oil, JASO MA certified) due to shared sump. Refer to manual for confirmation. 📐 Dimensions Exterior Overall Length: Approx. 1830 mm (72 inches) Overall Width: Approx. 1170 mm (46 inches) Overall Height: Approx. 1010 mm (40 inches) Interior Seating...
The DS 450 EFI is a high-performance sport ATV designed for exhilarating off-road adventures and competitive trail riding. Introduced as the first generation of the 450cc sport ATV lineup, it features a potent 449.6 cc liquid-cooled, 4-stroke engine with electronic fuel injection, delivering impressive power and throttle response. Its engineering emphasizes a lightweight, performance-oriented chassis complemented by adjustable suspension, providing agile handling across varied terrains. It was engineered to compete directly with established sport ATVs, offering a blend of premium components and a focus on rider engagement.
This comprehensive workshop service manual for the DS 450 EFI covers model years 2007 through 2009. It provides detailed information essential for the maintenance, diagnosis, and repair of all major vehicle systems, including the engine, drivetrain, chassis, braking, and electrical components. The manual details scheduled maintenance procedures, component disassembly and reassembly, troubleshooting common issues, and diagnostic steps, making it an invaluable resource for owners and professional technicians alike. Its scope ensures that users can effectively maintain the performance and reliability of their DS 450 EFI.
🏷️ Basic Information
Identification
Make:
Can-Am
Model:
DS 450 EFI
Model Variant:
EFI
Body Style:
Sport ATV
Generation
Generation Identifier:
First Generation
Codes
Chassis Code:
Not specified in product data, typically varies by specific sub-model/package
👋 Introduction
Market Position
Vehicle Market Segment:
High-performance sport ATV, designed for recreational off-roading, trail riding, and possibly entry-level racing.
Competitive Analysis
Primary Competitors:
Yamaha YFZ450, Suzuki LT-R450, Honda TRX450R
Key Features
Engine Technology:
Fuel injected 450cc liquid-cooled engine, emphasizing power delivery and throttle response.
Chassis Design:
Lightweight, performance-oriented chassis with adjustable suspension for optimal handling on varied terrain.
Manual Utility:
Provides critical information for maintenance, repair, and diagnostics, enabling owners to keep their DS 450 EFI in peak condition.
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009
Specific Models Covered:
Can-Am DS 450 EFI
Page Count
Estimated Page Count:
Extensive, typical for workshop manuals covering multiple model years and systems (exact count not provided in product info)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (presumed, based on typical professional technician documentation)
Troubleshooting common problems, fault code diagnosis (if applicable to EFI system), performance checks
Repair Procedures:
Component disassembly and reassembly, seal replacement, bearing replacement, carburetor/throttle body service, electrical component testing and replacement
Calibration And Adjustment:
EFI system calibration (if user-adjustable), throttle cable adjustment, suspension adjustments
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIY mechanics. Covers detailed disassembly, repair, and reassembly of all major vehicle components.
Diagnostic Tools Required:
Likely includes information on necessary diagnostic tools, potentially including a CAN-bus diagnostic tool for EFI systems and specialized engine tools.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Image Resolution:
Typically high resolution for clear diagrams and text. Specifics not provided in product data.
Binding Type
Binding Type:
Not Applicable (Digital PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital PDF Download)
Searchability
Text Searchability:
Typically searchable PDF for quick access to information. Assumed from standard professional manual practices.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single-cylinder, DOHC, 4 valves
Displacement:
449.6 cc (approx.)
Bore X Stroke:
95 mm x 63.4 mm (typical for this engine family)
Cooling System:
Liquid-cooled
Performance
Horsepower Est:
40-50 HP (estimated, varies by specific model year tuning and conditions)
Torque Est:
30-35 lb-ft (estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Typically around 46mm
Fuel Type Required:
Unleaded gasoline, minimum 87 octane (refer to manual for specific recommendation)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type Recommendation:
SAE 10W-40 motorcycle specific oil, JASO MA certified (refer to manual for exact spec and capacity)
Engine Codes
Engine Identification Number Location:
Typically stamped on the engine crankcase.
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Optional
Optional Transmissions:
None specified
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain, 520 pitch
Lubrication
Transmission Fluid Type:
Typically the same as engine oil (SAE 10W-40 motorcycle oil, JASO MA certified) due to shared sump. Refer to manual for confirmation.
📐 Dimensions
Exterior
Overall Length:
Approx. 1830 mm (72 inches)
Overall Width:
Approx. 1170 mm (46 inches)
Overall Height:
Approx. 1010 mm (40 inches)
Interior
Seating Capacity:
1
Cargo
Rack Capacity Front:
Not typically designed for significant cargo carrying; limited rack functionality.
Rack Capacity Rear:
Not typically designed for significant cargo carrying; limited rack functionality.
Weights
Dry Weight Est:
Approx. 167 kg (368 lbs)
Fuel Capacity:
Approx. 10.5 Liters (2.8 US gal)
Wheelbase:
Approx. 1270 mm (50 inches)
Ground Clearance:
Approx. 240 mm (9.5 inches)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with applicable ANSI/SVIA standards for ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear. Dual front discs, single rear disc.
Parking Brake Mechanism:
Hand lever actuated, typically on rear brake caliper.
Passive Features
Lighting:
Dual headlights, taillight/brake light.
Kill Switch:
Handlebar-mounted engine kill switch.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Sport ATV focus on performance, not infotainment)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver aids beyond EFI management)
Connectivity
Connectivity Features:
N/A
Instrumentation
Dashboard Display:
Digital/analog combination dashboard with speedometer, tachometer, fuel level, odometer, trip meter, and indicator lights (e.g., check engine, oil pressure).
🔧 Maintenance
Service Intervals
Initial Oil Change:
Typically around 300-500 miles or 6 months (refer to manual for exact break-in schedule).
Regular Oil Change Interval:
Every 1000-1500 miles or 12 months (refer to manual for specific recommendations based on usage).
Chain Lubrication Adjustment:
Frequent (e.g., every 300-500 miles or after wet riding), manual will specify exact intervals and procedures.
Valve Clearance Check:
Typically around 5000-7000 miles or as specified in the manual. Critical for DOHC engines.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.9 Liters (with filter change) - verify with manual.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Honda Type 2, BMW Blue, or equivalent) - refer to manual for specific color and concentration.
Brake Fluid Type:
DOT 4 hydraulic brake fluid - refer to manual for exact specification.
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, wheel bearings, front suspension bushings, tie rod ends, air filter, spark plug.
Efi System Considerations:
Potential for throttle body or injector cleaning, sensor issues (e.g., TPS, MAP). Manual provides diagnostic steps.
Technical Bulletins Recalls
Access To Tbs Recalls:
Manual may reference or indirectly cover areas addressed by technical bulletins or recalls issued by BRP.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Can-Am is a brand of BRP (Bombardier Recreational Products), a Canadian company with a long history in powersports.
Model Evolution
Ds Series Introduction:
The DS 450 was Can-Am's entry into the highly competitive 450cc sport ATV market, directly challenging established models from Japanese manufacturers.
Production
Production Period Covered:
2007-2009 are the initial model years for the DS 450 EFI.
Key Production Changes During Period:
Subtle refinements in suspension tuning, EFI mapping, and potentially minor component upgrades between 2007 and 2009, all detailed in the manual.
🏆 Awards & Recognition
Recognitions
Performance Reviews:
The DS 450 was generally well-received for its powerful engine and agile handling, often praised for its premium components and performance potential, particularly in its class.
Ratings
Industry Comparisons:
Often compared favorably to its direct competitors, with strengths in chassis stiffness and engine responsiveness.
Certifications
Emissions Compliance:
Compliant with EPA and CARB emissions standards for the model years specified. Manual will detail related systems.
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