This comprehensive service repair manual covers the Caterpillar Cat DP100, DP115, DP135, and DP150 lift trucks, offering in-depth information for maintaining, assembling, disassembling, and servicing these machines. It includes detailed instructions for various components, encompassing both the chassis & mast and the 6D16 diesel engine.

The chassis & mast section delves into critical systems like cooling, electrical, powertrain, transmissions (both 2-speed and 3-speed powershift), front and rear axles, brakes, steering, hydraulics, masts and forks, and includes dedicated sections on hydraulic fork positioners and side shifters. It also provides general information and essential service data.

The 6D16 diesel engine service manual covers a broad range of topics, including general engine information, lubrication, fuel and engine control systems, cooling systems, intake and exhaust systems, electrical systems, and special equipment.

This manual is an indispensable tool for anyone looking to perform repairs, diagnose issues, or conduct technical maintenance on Caterpillar Cat DP100, DP115, DP135, and DP150 lift trucks. The detailed explanations, diagrams, and real-life photos guide you through each step, ensuring a thorough understanding of the repair and maintenance process. You'll gain the confidence to troubleshoot and resolve problems efficiently, reducing the need for costly service calls and saving you time and money.

The Caterpillar Cat DP100, DP115, DP135, and DP150 lift trucks are robust and reliable materials handling machines designed for demanding industrial applications. These diesel-powered forklifts are known for their durability, power, and versatility, making them suitable for a wide range of industries, including warehousing, manufacturing, construction, and logistics. The DP100 series features a range of lifting capacities, with the DP100 offering 10,000 lbs, the DP115 offering 11,500 lbs, the DP135 offering 13,500 lbs, and the DP150 offering a substantial 15,000 lbs lifting capacity. This diverse range allows operators to choose the right model for their specific needs, ensuring efficient and safe handling of heavy loads.

In addition to their impressive lifting capabilities, the DP100 series boasts a host of ergonomic features that enhance operator comfort and productivity. The spacious operator compartment is designed for ease of access and visibility, while the adjustable steering column and seat offer customizable comfort. The trucks are also equipped with intuitive controls, ensuring smooth and precise operation. Caterpillar's commitment to safety is evident in the DP100 series, featuring advanced safety features such as stability control, an emergency stop system, and a comprehensive warning system. The DP100 series lift trucks are renowned for their outstanding fuel efficiency and low operating costs, making them a cost-effective solution for businesses. They are also designed with easy maintenance in mind, minimizing downtime and maximizing productivity. With their impressive performance, robust construction, and user-friendly features, the Caterpillar Cat DP100 series lift trucks are ideal for businesses seeking reliable and efficient material handling solutions.