Caterpillar D6R TRACK-TYPE Tractor STD XL LGP Parts Manual
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🏷️ Basic Information Identification Make: Caterpillar Model: D6R Track-Type Tractor Machine Series: D6R Machine Variants: STD (Standard), XL (Extra Long), LGP (Low Ground Pressure) Codes Machine Serial Prefix: S6T, S6X, S6Y Engine Serial Prefix: THX Transmission Serial Prefix: TYA Ripper Serial Prefix: RXE Torque Converter Serial Prefix: EBA Angle Blade Serial Prefix: YSA Other Component Serial Prefix Example: YLE (Likely for specialized attachments/systems, e.g., winches or dozers) 👋 Introduction Market Position Product Category: Medium Track-Type Tractor Applications: General construction, road building, site preparation, landfill operations, forestry, mining. Key Features Versatility: Available in Standard, XL, and LGP configurations to suit varied ground conditions and application needs. Durability: Renowned Caterpillar engineering and robust construction for demanding environments. Power And Efficiency: Designed for strong performance and efficient operation, minimizing downtime and operating costs. 📋 Manual Details Coverage Areas Manual Type: Parts Manual / Parts Catalog Language: English (Standard for Caterpillar manuals) Format Inferred: Digital (PDF) and/or Printed Page Count Estimated Page Count: 300-600+ pages (Typical for comprehensive parts catalogs of heavy equipment) 📖 Manual Coverage Systems Covered Powertrain: Engine (3176C), Transmission (Powershift), Torque Converter, Final Drives, Drive Shafts, Differentials Undercarriage: Track Frames, Rollers (Track and Carrier), Idlers, Sprockets, Track Links, Links, Pins, Bushings Operator Station: Cab/ROPS, Seat, Controls, Instrumentation, HVAC (if equipped), Doors, Windows, Guards Hydraulic System: Hydraulic Pumps, Cylinders (Blade, Ripper, Steering), Valves, Hoses, Filters, Reservoir Blade Systems: Angle Blades, Tilt Blades, Lift Cylinders, Linkages, Blades, Cutting Edges, End Bits Ripper System: Ripper Attachment, Shank Brackets, Shanks, Teeth, Lift Cylinders, Linkages Electrical System: Wiring Harnesses, Alternator, Starter, Batteries, Lights, Sensors, Switches Cooling System: Radiator, Fan, Water Pump, Hoses, Thermostat Fuel System: Fuel Tank, Fuel Lines, Fuel Filters, Fuel Injection System Components Lubrication System: Lubrication Points, Grease Fittings, Pump Assemblies (if applicable) Frame And Structure: Main Frame, Support Structures, Mountings Attachments And Accessories: Winches, Other specialized attachments (inferred) Procedures Included Part Identification: Detailed exploded views with part numbers for every component and assembly Assembly Disassembly Sequence: Illustrative sequences for major component replacement and servicing Component Lookup: Cross-referencing of part numbers to their respective assemblies and machines Technical Depth Depth: Comprehensive parts identification and sourcing for maintenance, repair, and component replacement. Not a repair or service manual, but essential for ordering correct parts. 📊 Manual Specifications File Format Digital Format: Likely PDF. Searchable text, high-resolution images. Print Quality Print Version: Professional print quality, durable paper for workshop use. High-resolution images and clear text. Binding Type Print Binding: Perfect bound or spiral bound for lay-flat usability in a workshop environment. Paper Type Print Paper: Heavyweight, glossy or semi-gloss paper for durability and clear image reproduction. ⚙️ Engine Specifications Primary Engine Engine Model: Caterpillar 3176C Engine Type: Inline 6-cylinder, 4-stroke, Diesel Displacement: 10.3 Liters (629 cu. in.) Performance Net Horsepower Range: Approx. 225-260 hp (168-194 kW), varies by configuration and rating Peak Torque: Specific torque figures vary by rating, but generally robust for heavy-duty work. Fuel System Fuel Injection: Direct Injection with electronically controlled unit injectors (MEUI - Mechanical Electronic Unit Injector) Emissions Compliance: Meets EPA Tier 2 / EU Stage II emissions standards (depending on production year and region) 🔧 Transmission Standard Transmission Type: Caterpillar Powershift Transmission (3F/3R) Features Gear Selection: Planetary gear sets for smooth shifting, allowing on-the-fly gear changes under load. Control: Electronic or hydraulic control levers, often with a single joystick for forward/reverse and gear selection. Fluid Specifications Transmission Fluid Type: Caterpillar TO-4 Transmission Oil or equivalent SAE 30 or 50W transmission oil (consult specific manual for exact viscosity and spec). 📐 Dimensions Exterior Operating Weight Std: Approx. 37,000 - 40,000 lbs (16,800 - 18,140 kg) Operating Weight Xl: Approx. 40,000 - 43,000 lbs (18,140 - 19,500 kg) Operating Weight Lgp: Approx. 42,000 - 45,000 lbs (19,050 - 20,410 kg) Ground Pressure Lgp: Typically below 7.0 psi (48 kPa) for enhanced flotation. Blade Width Std: Approx. 10-12 ft (3.0-3.6 m) Blade Width Xl: Approx. 12-14 ft (3.6-4.2 m) Track Gauge Lgp: Wider than standard configurations for improved stability and lower ground pressure. 🛡️ Safety Features Ratings Roll Over Protection: Standard ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab/canopy. Active Features Braking System: Service brakes: Internal expanding shoe type, acting on final drive pinion shafts. Parking brake: Spring-applied, hydraulically released disc brake. Passive Features Operator Visibility: Designed for good all-around visibility to the blade and working area. Seatbelts: Standard operator restraint system. 💡 Technology Features Infotainment Features: Basic operator controls and instrumentation. Advanced infotainment systems are generally not standard on this class of heavy equipment. Driver Assistance Features: No advanced driver-assistance systems (ADAS) typically found in passenger vehicles. Focus is on operational feedback and diagnostics. Connectivity Features: May incorporate telematics systems (e.g., Caterpillar Product Link) for remote monitoring of machine health, location, and utilization, depending on factory or aftermarket installation. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to...
Detailed exploded views with part numbers for every component and assembly
Assembly Disassembly Sequence:
Illustrative sequences for major component replacement and servicing
Component Lookup:
Cross-referencing of part numbers to their respective assemblies and machines
Technical Depth
Depth:
Comprehensive parts identification and sourcing for maintenance, repair, and component replacement. Not a repair or service manual, but essential for ordering correct parts.
Professional print quality, durable paper for workshop use. High-resolution images and clear text.
Binding Type
Print Binding:
Perfect bound or spiral bound for lay-flat usability in a workshop environment.
Paper Type
Print Paper:
Heavyweight, glossy or semi-gloss paper for durability and clear image reproduction.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Caterpillar 3176C
Engine Type:
Inline 6-cylinder, 4-stroke, Diesel
Displacement:
10.3 Liters (629 cu. in.)
Performance
Net Horsepower Range:
Approx. 225-260 hp (168-194 kW), varies by configuration and rating
Peak Torque:
Specific torque figures vary by rating, but generally robust for heavy-duty work.
Fuel System
Fuel Injection:
Direct Injection with electronically controlled unit injectors (MEUI - Mechanical Electronic Unit Injector)
Emissions Compliance:
Meets EPA Tier 2 / EU Stage II emissions standards (depending on production year and region)
🔧 Transmission
Standard
Transmission Type:
Caterpillar Powershift Transmission (3F/3R)
Features
Gear Selection:
Planetary gear sets for smooth shifting, allowing on-the-fly gear changes under load.
Control:
Electronic or hydraulic control levers, often with a single joystick for forward/reverse and gear selection.
Fluid Specifications
Transmission Fluid Type:
Caterpillar TO-4 Transmission Oil or equivalent SAE 30 or 50W transmission oil (consult specific manual for exact viscosity and spec).
📐 Dimensions
Exterior
Operating Weight Std:
Approx. 37,000 - 40,000 lbs (16,800 - 18,140 kg)
Operating Weight Xl:
Approx. 40,000 - 43,000 lbs (18,140 - 19,500 kg)
Operating Weight Lgp:
Approx. 42,000 - 45,000 lbs (19,050 - 20,410 kg)
Ground Pressure Lgp:
Typically below 7.0 psi (48 kPa) for enhanced flotation.
Blade Width Std:
Approx. 10-12 ft (3.0-3.6 m)
Blade Width Xl:
Approx. 12-14 ft (3.6-4.2 m)
Track Gauge Lgp:
Wider than standard configurations for improved stability and lower ground pressure.
🛡️ Safety Features
Ratings
Roll Over Protection:
Standard ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab/canopy.
Active Features
Braking System:
Service brakes: Internal expanding shoe type, acting on final drive pinion shafts. Parking brake: Spring-applied, hydraulically released disc brake.
Passive Features
Operator Visibility:
Designed for good all-around visibility to the blade and working area.
Seatbelts:
Standard operator restraint system.
💡 Technology Features
Infotainment
Features:
Basic operator controls and instrumentation. Advanced infotainment systems are generally not standard on this class of heavy equipment.
Driver Assistance
Features:
No advanced driver-assistance systems (ADAS) typically found in passenger vehicles. Focus is on operational feedback and diagnostics.
Connectivity
Features:
May incorporate telematics systems (e.g., Caterpillar Product Link) for remote monitoring of machine health, location, and utilization, depending on factory or aftermarket installation.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to specific Caterpillar service interval recommendations, typically 250-500 hours depending on operating conditions and oil type.
Hydraulic Oil Change:
Refer to specific Caterpillar service interval recommendations, typically 2000-4000 hours, with filter changes more frequent.
Undercarriage Inspection:
Regular visual inspections recommended; wear life depends on application and operating conditions (e.g., 1500-3000+ hours).
Fluid Specifications
Engine Oil Type:
API CJ-4 or CK-4, SAE 15W-40 (or specific viscosity as per Cat engine oil recommendation for ambient temperature).
Coolant Type:
Cat ELC (Extended Life Coolant) or equivalent OAT coolant with appropriate concentration (50% mixture).
Final Drive Oil Type:
Caterpillar TO-4 or equivalent SAE 50W transmission oil.
Known Issues
Undercarriage Wear:
Normal wear and tear on tracks, rollers, and idlers is common; proper lubrication and maintenance are key.
Hydraulic Component Wear:
Aging hydraulic pumps and cylinders can experience wear, leading to reduced performance. Regular testing and fluid analysis help.
Electrical Connections:
In harsh environments, electrical connectors and wiring can be susceptible to damage or corrosion.
📚 Vehicle History
Brand Heritage
Manufacturer:
Caterpillar Inc., a global leader in construction and mining equipment.
Model Evolution
Predecessors:
Successor to earlier D6 models, evolving to incorporate advancements in engine technology, hydraulics, and operator comfort.
Production
Production Period:
The D6R series was primarily produced in the late 1990s through the 2000s, preceding the D6T and subsequent models.
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